WFY200型液壓鑿巖機(jī)結(jié)構(gòu)設(shè)計(jì)【說明書+CAD+UG】
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外文資料與中文翻譯
外文資料：
Rock Drilling And Jaw Crusher Profile
Edited by Alan L. Hitchcox
KG Mekaniska’s CT series rock drill uses remote control and CANbus communication for sophisticated, yet easy-to-use control.
Rock drilling is all about power and speed. You need a lot of power to break into solid rock and high speed to repeatedly hammer away at a work site. For safety and high productivity, many of today’s machines feature remote control. This presents a challenge because the remote control must be easy to operate yet allow full functionality of the machine.
Top hammer percussive drilling — the most common method for drilling holes up to 140 mm diameter — hammers the rock with impacts transferred from the rock drill to a drill bit in the bottom or a hole. Hydraulic pressure generates the force required — pressure builds to a maximum and when released, drives an impact piston forward. When the piston strikes a chuck, it transfers its kinetic energy as a stress wave through a drill rod to the drill bit, which uses this impact energy to pulverize the rock. Obtaining the highest drilling productivity and economy requires operation of all components in the system to be highly synchronized.
Design criteria
When designing the hydraulic system for a rock drill rig, the operator must be given complete and independent control of the key parameters — percussion pressure, percussion frequency, feed force, and rotation — to achieve optimum drilling efficiency. When all of these parameters are optimized to suit working conditions, the drill bit has full contact with the rock and the shock wave captures maximum kinetic energy to ensure that each impact achieves high productivity.
Although the design of the machine itself accounts for much of the machine’s productivity, achieving maximum productivity to meet cost targets requires a well-engineered hydraulic system with components that can maintain high reliability even in the face of frequent heavy impacts. Furthermore, a precise remote control is needed to achieve the high synchronization necessary for maximum productivity. Remote control also provides higher visibility, controllability, and safety than machine-mounted controls. It also lends itself to data acquisition to monitor operation and aid in improving future design of machines.
Nimco Controls AB, Malmo, Sweden, developed a system to meet these criteria in drill rigs manufactured by KG Mekaniska AB, Karl Gustav, Sweden. The electrohydraulic system integrates the features of Nimco’s Easy- Prog CANbus-based remote-control system with its CV 2000 LS series pressure-compensated valve. As a result, drill rigs have produced optimal results over the last two years.
The electrohydraulic system consists of a variable-displacement pump with load sensing to improve energy efficiency of the system, the CV 2000 LS pressure-compensated valve, and the EasyProg CANbus system. Designers also made an effort to reduce the amount of hydraulic hose in the machine. Not surprisingly, then, the new design contains about 13 less hose.
Component details
The CV 2000 LS valve can accommodate a flow of 125 lpm to each cylinder port and is designed to work with both fixed- and
variable-displacement pumps. Work port flow is controlled by 12- or 24-V proportional solenoids, with manual hand lever override functions available. Pressure limiters can be fitted on each individual work port together with shock and/or anticavitation valves.
the CV 2000 LS pressure compensator
The EasyProg control is a PC-based system that can be programmed in modules; hardware can also be built in modules to suit requirements of the application. Its CANbus configuration allows for digital and analog inputs and outputs. It features an easy-to-use menu for entering all settings and standard functions. Automatic functions for drill rigs, for example, enhance the speed of parameter settings as well as ensure specific safety parameters.
The CV 2000 LS valve controls key rock drill operating functions, such as percussion pressure and frequency, rotation torque, and feed force. It also controls track drives, positioning, and a hydraulic fan drive.
The rock drill in action
To achieve the best combination of productivity and economy, the operator sets the percussion pressure and frequency, and the control sets rotational speed according to set frequency. The final setting is feed force which is set against the percussion pressure to position the drill bit close to the rock. These settings are all maintained by the CV 2000 LS valve, which has two compensators per spool section — one for each cylinder port.
Hydraulic settings are made via the EasyProg electrical remote control unit. Feed force is remotely controlled by the CV 2000 LS pressure compensator through a pilot-operated, electrically controlled proportional relief valve. This enables a continuous setting of the feed force while maintaining the possibility of a second pressure limiter working as an overpressure cutoff valve. The design enables two pressure limiters for one cylinder port and extremely fine, stable pressure control.
The valve’s compensators exhibit flat flow/pressure curves and provide a constant flow, regardless of load pressure. The frequency and rotation of the drill bit is
harmonized with the precise pressure setting for the feed force. The PL-2000 pressure limiter’s distinct pressure cut-off point ensures that the correct flow is maintained throughout the entire pressure range.
The EasyProg drill rig version software has automatic setting functions to help the operator reduce initial setup time. It also contains maintenance and service frequency options that can be accessed remotely by OEMs through a GSM unit that can be connected to any mobile phone. Additional functions and portable remote control units can be integrated either by wire or by Bluetooth, which, in the new version, has a range of 100 m.
Recently, we have talked about rock drilling , the general mining machinery. Of course, there is just a simple talk. So that we have to understand. Next, I introduce a further, the mining machinery in the other a mechanical - jaw crusher.
The BR550JG-1 jaw crusher — from Komatsu America International Co. — includes fully hydraulic tracked travel and crushing systems. Powered by Komatsu’s 306-hp SAA6DI25E-2 engine, this crusher has a material-output range from 110 to 507 tons per hour, with adjustable open-side discharge settings from 2.2- to 8-in. These capacities make the machine suitable for highway construction, housing development, and tunnel works, as well as quarry, demolition, and excavation applications.
The 52-ton self-propelled crusher’s high travel speeds (with a maximum of approximately 2 mph), along with its 25% gradeability, allow efficient relocation. And once relocated, it can maneuver itself into tight quarters and start to operate immediately, processing a variety of materials — including concrete debris and hard rock.
The Komatsu designed and built 30- x 44-in., single-toggle jaw is driven hydraulically with a PC800 LSHT variable-displacement motor via a V-belt. Its speed range — from 210 to 300 rpm — helps to adjust the jaw to the materials to be crushed. The closed-loop crusher control incorporates Komatsu’s patented Hydraumind technology to optimize efficiency. Through a combination of load-sensing and pressure-compensated valves, the HydrauMind hydraulic control and monitoring system supplies the appropriate flow of oil to each function. Simultaneously, it identifies potential overloads and automatically slows down the vibratory grizzly infeed’s gear-type motor before the overloads become a reality. A pressure dial on the control can be set for anticipated rock hardnesses to work hand in hand with the Hydraumind system. The hydraulic design also allows the crusher to start from a stopped position, even when fully loaded, and it has a reverse-rotation function to help remove bridged or plugged material from the jaw chamber. A 42-in. wide discharge conveyor — driven by another LSHT piston-type motor -carries material away from the jaw chamber.
For more versatility, the crusher can be operated from its on-board control station with hydraulic-excavator-type levers, or from ground level or the excavator or loader cab via an optional radio remote control. The remote control operates all travel functions, feeder on/off, jaw on/off, engine auto decelerate, emergency stop, and even the horn.
Above, we will rock drilling machine with jaw crusher work process a simple introduction. These elements operate, or who want to redesign the staff is not enough. Described here only, just a small part of the mining machinery. If the reader wanted to know more about mining machinery knowledge, but also need to read more specialized information.
中文翻譯：
鑿巖機(jī)以及顎式破碎機(jī)的簡(jiǎn)介
作者：蘭·L·胡考克斯
KG Mekaniska的CT系列鑿巖機(jī)使用遠(yuǎn)程控制和復(fù)雜的CAN總線通信， 所以對(duì)于操作人員來說很容易去控制。
鑿巖機(jī)要想正常工作，需要的是速度和力量。你需要用足夠的力量去打擊巖石并且需要高速的反復(fù)的打擊同一個(gè)工作位置。因?yàn)榘踩透呱a(chǎn)力的需求，今天大部分的機(jī)器都裝有遙控裝置。因?yàn)檫b控裝置很容易操作，所以就有可能盡大的挑戰(zhàn)機(jī)器的安全性能。
頂錘沖擊鉆進(jìn)——對(duì)鉆孔來說最常用方法是將孔鉆成直徑140毫米大小——對(duì)鉆巖石所產(chǎn)生的影響力將會(huì)轉(zhuǎn)移到底部鉆頭或者巖石洞上。所以液壓機(jī)構(gòu)產(chǎn)生所產(chǎn)生的力將是當(dāng)釋放的時(shí)候的壓力所達(dá)到的一個(gè)最大的值。當(dāng)活塞沖擊卡盤，其動(dòng)能通過鋼釬傳至鉆頭，它利用這種類似應(yīng)力波的能量方式粉碎掉巖石。如果鉆探獲得最高的生產(chǎn)力和系統(tǒng)中所有部分的運(yùn)作是高度同步的，這樣才能達(dá)到最好的生產(chǎn)效率。
設(shè)計(jì)標(biāo)準(zhǔn)
當(dāng)設(shè)計(jì)鑿巖機(jī)的液壓系統(tǒng)時(shí)，操作者必須得到完整的，獨(dú)立的關(guān)鍵控制參數(shù)—— 敲擊壓力，敲擊頻率，需要力量，旋轉(zhuǎn)速度——以達(dá)到最佳的鉆進(jìn)效率。當(dāng)這些參數(shù)都進(jìn)行了優(yōu)化，以達(dá)到適應(yīng)工作條件的要求，這時(shí)鉆頭就會(huì)用最大的動(dòng)能以沖擊波的方式去沖擊打擊巖石，以保證確定每個(gè)沖擊都能夠達(dá)到高生產(chǎn)力的標(biāo)準(zhǔn)。
雖然機(jī)器本身對(duì)機(jī)器的生產(chǎn)力有著制約，但是為了實(shí)現(xiàn)最大的生產(chǎn)率，以實(shí)現(xiàn)降低成本的目標(biāo)，就需要有成熟設(shè)計(jì)的組案。即使環(huán)境相當(dāng)?shù)膼毫佣沂墙?jīng)常性的惡劣，液壓系統(tǒng)依然能夠保證較高的可靠性。此外，精確的遠(yuǎn)程控制也是所需要的，這樣才能在達(dá)到高同步的時(shí)候保證最高生產(chǎn)力。遙控器還提供了更高的可視性，可控性，安全性比高的控制。這亦反映出機(jī)器本身的數(shù)據(jù)采集，監(jiān)測(cè)，對(duì)改善未來的機(jī)器操作和幫助的作用。
瑞典的Nimco Controls AB 馬爾默開發(fā)了一個(gè)系統(tǒng)，用來滿足由KG Mekaniska機(jī)械公司的瑞典的卡爾古斯塔夫制造這個(gè)鑿巖機(jī)的這些標(biāo)準(zhǔn)。電液系統(tǒng)集成的Nimco具有簡(jiǎn)單的特點(diǎn)，遠(yuǎn)程控制的Prog CAN總線與2000型的具有負(fù)載敏感效應(yīng)的閥門控制系統(tǒng)共同控制系統(tǒng)的補(bǔ)償閥。因此，現(xiàn)在的鑿巖機(jī)的生產(chǎn)效率，已是近兩年研究來的最佳的效果了。
電液系統(tǒng)與遙感技術(shù)是用來提高能源系統(tǒng)效率的，其中包括著能滿載排水量的泵，2000型的具有負(fù)載敏感效應(yīng)的閥門，以及EasyProg CAN的總線系統(tǒng)。設(shè)計(jì)師也作出了更大更多的努力，以減少在機(jī)器的液壓膠管方面上的金額。這些一點(diǎn)也不奇怪，那么，新的設(shè)計(jì)中將包含至少13跟管。
各個(gè)組件的詳細(xì)資料
2000型的具有負(fù)載敏感效應(yīng)的閥可容納125行流向每個(gè)氣缸的液體，相當(dāng)于山泥傾瀉的流量，其中包括著固定和可變排量的泵。工作端口流量控制，由12 V或24 V電磁鐵控制著，有著杠桿的功能，可以重寫。壓力限制器可以安裝在每個(gè)人工作的地點(diǎn)和震動(dòng)/或anticavitation閥。
該EasyProg控制是一種基于PC的系統(tǒng)，可以進(jìn)行模塊的編程，在硬件的基礎(chǔ)上也可以在模塊中建造應(yīng)用程序，這種要求也是可以被完成的。它的CAN總線結(jié)構(gòu)可以允許數(shù)字化和模擬的輸入和輸出。它的所有設(shè)置都具有容易進(jìn)入的性質(zhì)并且它還具有著標(biāo)準(zhǔn)功能使用菜單。對(duì)于鑿巖機(jī)的自動(dòng)功能，例如，提高參數(shù)設(shè)置速度以及確保具體的安全參數(shù)都可以自動(dòng)實(shí)現(xiàn)。
2000型的具有負(fù)載敏感效應(yīng)的閥門控制的關(guān)鍵是鑿巖機(jī)的操作系統(tǒng)，如敲擊壓力和頻率，旋轉(zhuǎn)扭矩功能，以及敲擊的力量。另外，它還控制著跟蹤驅(qū)動(dòng)器，定位，以及液壓風(fēng)扇的驅(qū)動(dòng)等。
鑿巖機(jī)的運(yùn)動(dòng)
為了在提高生產(chǎn)力的同時(shí)還能降低經(jīng)濟(jì)成本這個(gè)最佳的結(jié)合，經(jīng)營者設(shè)置了“鑼鼓”壓力和頻率，以達(dá)到控制轉(zhuǎn)速的設(shè)置和按設(shè)定的頻率的要求。最后的設(shè)置是沖擊打壓力量是否是針對(duì)具有“鑼鼓”壓力的位置，即靠近的鉆頭巖石集。這些設(shè)置都保存在2000型的具有負(fù)載敏感效應(yīng)的閥門中，它具有兩個(gè)每軸節(jié)的補(bǔ)償——即每軸節(jié)都有一個(gè)圓形蓋。
電器遙控器通過EasyProg對(duì)液壓系統(tǒng)進(jìn)行設(shè)置。2000型的具有負(fù)載敏感效應(yīng)的閥門通過對(duì)沖擊和打壓力量的遠(yuǎn)程控制對(duì)補(bǔ)償器進(jìn)行了試點(diǎn)運(yùn)行，即稱為電控比例溢流閥。通過不斷設(shè)置沖擊和打壓的力量，同時(shí)還要保持第二種壓力，這樣截止閥可能會(huì)達(dá)到工作壓限。該設(shè)計(jì)使得這種一個(gè)個(gè)圓形蓋很容易被控制。這樣通過兩個(gè)壓力限制器的控制，就能得到穩(wěn)定的壓力。
該閥的補(bǔ)償顯示出了單位流量/壓力曲線，并提供了恒定流量，這種曲線和恒定的流量是和負(fù)載的壓力無關(guān)的。鉆頭按相應(yīng)協(xié)調(diào)好的頻率的旋轉(zhuǎn)和精確的沖擊是因?yàn)樵O(shè)置了合理的壓力。這種PL - 2000壓力限制器獨(dú)特的壓力過載確保了整個(gè)壓力范圍內(nèi)正確的流量，并且使這種流量穩(wěn)定。
在EasyProg版本的鉆機(jī)軟件的設(shè)置功能中有“自動(dòng)”這一項(xiàng)，它的功能是可以幫助運(yùn)營商降低初始安裝的時(shí)間。它還包含維修和服務(wù)的項(xiàng)目，也就是說你可以通過GSM遠(yuǎn)程訪問原始設(shè)備制造商及其單位，也有可以連接到任何移動(dòng)電話的選項(xiàng)。它還具有附加功能和便攜式遠(yuǎn)程控制的部分，可以通過有線或藍(lán)牙進(jìn)行短程連接，其中，在新版本中，這種連接方式能夠有100米的傳輸范圍。
剛剛，我們談了鑿巖機(jī)，這一普通的礦山機(jī)械。當(dāng)然，也僅僅是簡(jiǎn)單的談?wù)?。使我們都有所了解。下面，我將再介紹下，礦山機(jī)械中的另一種機(jī)械——顎式破碎機(jī)。
BR550JG - 1顎式破碎機(jī)——來自小松美國際有限公司的機(jī)械——包括了全液壓破碎行程和跟蹤系統(tǒng)。動(dòng)力系統(tǒng)是由小松生產(chǎn)的306馬力SAA6DI25E - 2發(fā)動(dòng)機(jī)。這種機(jī)型每小時(shí)的工作效率可以達(dá)到110至507噸，而可調(diào)的開放端執(zhí)行機(jī)構(gòu)的設(shè)置是
這些能力使這種機(jī)型的機(jī)器在公路建設(shè)，房屋的改建，隧道工程的建設(shè)，以及在采石場(chǎng)內(nèi)，爆破方面，挖掘方面都具有相當(dāng)廣泛的應(yīng)用。
據(jù)悉，52噸的自走式（即可以自行行走的機(jī)器，如軍事方面的自走式火炮，翻者注）破碎機(jī)，具有高速的行駛速度（最高時(shí)速可以達(dá)到2英里每小時(shí)），同時(shí)其還具有25％的爬坡能力，以便高效高速的遷移。一旦遷移，可以獨(dú)自迅速的機(jī)動(dòng)到指定的位置并且立即開始運(yùn)轉(zhuǎn)和工作，即處理各種材料——包括混凝土碎片和堅(jiān)硬的巖石。
小松公司設(shè)計(jì)和建造的30 × 44 英寸大小的單顎式破碎機(jī)，它是用可變排量的發(fā)動(dòng)機(jī)驅(qū)動(dòng)，并且可以通過專用的LSHT使液壓驅(qū)動(dòng)與V帶驅(qū)動(dòng)進(jìn)行切換。它的速度范圍是從210轉(zhuǎn)每分鐘至300轉(zhuǎn)每分鐘。這樣也使下顎的材料都被破碎。閉環(huán)式破碎機(jī)控制系統(tǒng)采用的小松公司研制的具有專利的Hydraumind技術(shù)，這種技術(shù)可以達(dá)到優(yōu)化效率的作用。通過負(fù)荷傳感器和壓力補(bǔ)償閥的組合，HydrauMind技術(shù)可以在液壓控制和監(jiān)測(cè)系統(tǒng)中提供適當(dāng)數(shù)據(jù)參數(shù)，以保證每個(gè)參數(shù)都能傳回系統(tǒng)，形成相應(yīng)的函數(shù)，以便下次需要時(shí)候直接調(diào)用。同時(shí)，它可以確定潛在的重載，并自動(dòng)的減緩振動(dòng)，使齒輪式電機(jī)在重載前調(diào)整好，即使重載成為現(xiàn)實(shí)也不會(huì)發(fā)生故障。在控制方面上，一個(gè)被設(shè)定好的壓力能夠讓預(yù)期的堅(jiān)硬巖石在Hydraumind 系統(tǒng)協(xié)力操作下完成破碎。
液壓的設(shè)計(jì)還允許破碎機(jī)從一個(gè)停止的位置，即使是在開始或是滿載，都能具有反向旋轉(zhuǎn)的功能，以彌補(bǔ)或消除下顎室物料的堵塞。一條42英寸寬的輸送帶——采用LSHT活塞式的馬達(dá)驅(qū)動(dòng)——將物料從下顎室中轉(zhuǎn)移出去。
這種破碎機(jī)還有更多的特性，在工作的液壓挖掘機(jī)上，在地面上，在裝載機(jī)的駕駛室中，都可以通過一個(gè)具有多種選擇按鈕的無線遙控器去遠(yuǎn)程控制這種顎式破碎機(jī)。這種遙控器幾乎可以操作所有的部件，比如，支線上的開/關(guān)，下顎上的開/關(guān)，發(fā)動(dòng)機(jī)的自動(dòng)減速、緊急與停止，甚至是喇叭。
上面我們將鑿巖機(jī)與顎式破碎機(jī)的工作過程進(jìn)行了簡(jiǎn)單的介紹。這些內(nèi)容對(duì)于想要操作或者是重新設(shè)計(jì)的人員是遠(yuǎn)遠(yuǎn)不夠的。這里所闡述的僅僅，僅僅是礦山機(jī)械的一小部分。如果讀者們想要了解更多的，關(guān)于礦山機(jī)械方面的知識(shí)，還需要閱讀更多的專業(yè)資料。
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