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1、 德地氏化工設(shè)備（無錫）有限公司 射線檢測專用工藝卡 工藝卡編號: RT11101 DDPS/QR-10-01-A工件產(chǎn)品編號11S018產(chǎn)品名稱1號鹽酸洗滌塔 產(chǎn)品圖號DWSL1111.0產(chǎn)品規(guī)格60010mm材料牌號Q245R,20容器類別II坡口形式Y(jié)&V焊接方法SMAW& GTAW檢測時機(jī)外觀檢測合格后器材源種類X射線設(shè)備型號XXG-3005P&XXGH-2505Z焦點尺寸1.02.3&1.02.4膠片牌號AGFA C7膠片規(guī)格36080mm增感屏Pb(前0.03/后0.03)屏蔽方式背襯鉛板像質(zhì)計型號Fe（10-16）沖洗方式手工顯影液配方皇冠顯影時間58min顯影溫度202透照工藝

2、參數(shù)焊縫編號S1A1A5B1B2B9B10B11焊縫長度3005715851947194719471947850檢測比例100%100%100%100%100%100%100%100%合格級別IIIIIIIIIIIIIIII透照厚度101010101010108應(yīng)顯示絲號1313131313131313透照方式AAACCCCC焦距（F）mm70012001200310310310310135管電壓（KV）185185185185185185185170管電流（mA）55555555曝光時間（min）3990.70.70.70.70.3一次透照長度300286293279279279279270

3、拍片數(shù)量12277775技術(shù)要求1、檢測標(biāo)準(zhǔn)：JB/T4730.2-2005；2、照相技術(shù)等級為AB級，底片黑度范圍D：2.04.0；3、本工藝卡未規(guī)定事項，按照DDPS/WI-10-06壓力容器焊縫射線檢測通用工藝規(guī)程執(zhí)行檢測部位示意圖見附圖透照方式 A：縱縫透照法； B：環(huán)縫單壁外透法； C: 環(huán)縫內(nèi)透法； D: 雙壁單影法 ； E: 雙壁雙影法; 編制（資格）：日期：審核（資格）：日期： 德地氏化工設(shè)備（無錫）有限公司 磁粉檢測專用工藝卡 檢測工藝編號: MT11101 DDPS/QR-10-04-A產(chǎn)品編號11S018產(chǎn)品名稱1號鹽酸洗滌塔檢測標(biāo)準(zhǔn)JB/T4730.4-2005檢測部位

4、焊縫材 質(zhì)Q245R,20,Q235B檢測比例100 %檢測時機(jī)焊后冷卻焊縫(工件)編號D1D7表面狀況金屬光澤坡口形式/焊接方法GMAW合格級別I儀器型號CDX-III磁化方法磁軛法磁粉施加方法噴涂磁粉種類黑水磁懸液靈敏度試片型號A1 30/100磁懸液濃度1025磁化方向縱向磁化磁化電流交流提升力45磁化時間13觸頭(磁軛)間距75180備 注1000Lx檢測部位示意圖: 編制（資格）：日期：審核（資格）：日期： 德地氏化工設(shè)備（無錫）有限公司 滲透檢測專用工藝卡 檢測工藝編號: PT11101 DDPS/QR-10-05-A產(chǎn)品編號11S018產(chǎn)品名稱1號鹽酸洗滌塔 檢測標(biāo)準(zhǔn)JB/T47

5、30.5-2005檢測部位焊縫及熱影響區(qū)材 質(zhì)Q245R,20檢測比例100%表面狀態(tài)打磨光滑溫 度1050合格級別I滲透劑種類著色滲透檢測方法IIC-d試塊類型B型滲透劑牌號DPT-5清洗劑牌號DPT-5顯像劑牌號DPT-5滲透劑施加方法噴 灑滲透時間1030min觀察方式目視顯像劑施加方法噴 灑顯像時間760min報告編號PT2011101檢測部位示意圖: 見附圖檢測程序:1.預(yù)清洗 2.滲透 3.清洗 4.干燥 5.顯像 6.觀察 7.記錄備注:1. 當(dāng)滲透檢測不可能在1050溫度范圍內(nèi)進(jìn)行時,參照J(rèn)B/T4730.5-2005標(biāo)準(zhǔn)附錄B執(zhí)行。2. 在清洗滲透劑時不得往復(fù)擦拭，不得用清洗

6、劑直接在被檢面上沖洗。3. 被測工件表面干燥后噴施顯像劑時，顯像劑應(yīng)充分?jǐn)嚢杈鶆?，噴嘴距工件表?00400mm,且噴嘴與工件表面夾角3040，使顯像劑薄而均勻地噴灑到工件表面。4. 本工藝卡未規(guī)定事項，按照DDPS/WI-10-01壓力容器滲透檢測通用工藝規(guī)程執(zhí)行。編制（資格）：日期：審核（資格）：日期： 德地氏化工設(shè)備（無錫）有限公司 焊縫射線檢測報告 Report for Radiographic Examination of Weld報告編號/Report No. RT2011101 DDPS/QR-10-07-A 工件Part產(chǎn)品編號Product serial No.11S018材

7、質(zhì)Material designationQ245R產(chǎn)品名稱Product name1號鹽酸洗滌塔 規(guī)格Material specification50025210mm檢測條件及工藝參數(shù)Examination condition and processing parameters射源種類Source typeX射線設(shè)備型號Equipment model No.XXG-3005P焦點尺寸Focal spot size1.02.3膠片牌號Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)膠片規(guī)格Film specif

8、ication36080mm像質(zhì)計型號 IQI typeFe（10-16）沖洗方式Flushing condition手工顯影液Prescription for developer solution皇冠顯影條件Developing condition時間Time： 5 min溫度Temperature：202 照相質(zhì)量等級Radiographic quality level AB底片黑度 Film density2.04.0焊縫編號Weld serial No.S1板厚 mm Plate thickness10透照方式Exposure typeAL1（焦距 Soure-to-film dist

9、ance）700管電壓 KVP Tube voltage185管電流 mA Tube current5曝光時間min Exposure time3要求像質(zhì)絲號Required IQI13焊縫長度mm Weld length300一次透照長度 Length of each penetration300合格級別（級）Acceptable classII要求檢測比例()Required examination degree100實際檢測比例()Actual examination degree100檢測標(biāo)準(zhǔn)Examination standardJB/T4730.2-2005檢測工藝編號Examin

10、ation processing No.RT11101合格片數(shù)Acceptable pieceA類焊縫（張）Category AB類焊縫（張）Category B相交焊縫（張）Intersecting weld共 計（張）Total最終評定結(jié)果Final result級（張）Class I級（張）Class II（張）Class III級（張）Class IV1/11/缺陷及返修情況說明Statement for defect and repairing： 1、本臺產(chǎn)品返修共計 / 處,最高返修次數(shù) / 次,返修長度為 / mm, 焊縫一次合格率為 100% 。For this product

11、,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the Conformity rate once time is 100% 2、超標(biāo)缺陷部位返修后經(jīng)復(fù)驗合格。The unacceptable defect location are re-examined to be acceptable after repairing. 3、返修部位原缺陷情況見焊縫射線檢測底片評定表。Original defect states of repa

12、iring locations are shown in the film evaluation table of weld radiographic examination.檢測結(jié)果Examination result本臺產(chǎn)品焊縫質(zhì)量符合 II 級的要求，結(jié)果合格。The weld quality of this product conforms to the requirementof class II the result is acceptable.備注：檢測位置及底片情況詳見焊縫射線底片評定表及射線檢測位置示意圖。（另附）Remark: The detailed examinatio

13、n locations and film states are shown in the film evaluation table of weld radiographic examination and on the of radiographic examination locations.透照方式Exposure TypeA：縱縫透照法/ Penetration of Longitudinal welding B： 環(huán)縫單壁外透法/Single-wall penetration of curved objectsC: 環(huán)縫內(nèi)透照法/ Radiation source located i

14、nside the object and with the film outside D: 雙壁單影法/Double wall and single viewing E: 雙壁雙影法/ Double wall and double viewing 報告人（資格）qualified reporter日期（Date）審核人（資格）qualified approver日期（Date）：無損檢測專用章Particular stamps for nondestructive examination日期（Date）： 德地氏化工設(shè)備（無錫）有限公司 焊縫射線檢測底片評定表 Evaluation table

15、 for film of weld radiographic examination產(chǎn)品編號Product serial No. 11S018 DDPS/QR-10-12-A序號Serial No.焊縫底片編號Weld &film serial No.相交焊縫接頭Intersecting welded joint底片黑度Film density(D)像質(zhì)絲號IQI板厚Plate thickness(mm)缺陷性質(zhì)及數(shù)量Quantity and property of defect評定級別Evaluation class(class)一次透照長度Length of each penetratio

16、n(mm)備注Remark1S1-1/2.04.012310未見缺陷I30023456789101112131415161718192021222324252627282930備注 Remark： A.裂紋 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.條缺 Stripy flaw； E.圓缺 Round flaw 報告人(資格): Qualified reporter日期Date：審核人(資格):Qualified approver 日期Date： 德地氏化工設(shè)備（無錫）有限公司 焊縫射線檢測報告 Report fo

17、r Radiographic Examination of Weld報告編號/Report No. RT2011101 DDPS/QR-10-07-A 工件Part產(chǎn)品編號Product serial No.11S018材質(zhì)Material designationQ245R產(chǎn)品名稱Product name1號鹽酸洗滌塔 規(guī)格Material specification60010mm檢測條件及工藝參數(shù)Examination condition and processing parameters射源種類Source typeX射線設(shè)備型號Equipment model No.XXG-3005P&X

18、XGH-2505Z焦點尺寸Focal spot size1.02.3&1.02.4膠片牌號Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)膠片規(guī)格Film specification36080mm像質(zhì)計型號 IQI typeFe（10-16）沖洗方式Flushing condition手工顯影液Prescription for developer solution皇冠顯影條件Developing condition時間Time： 5 min溫度Temperature：202 照相質(zhì)量等級Radiographic

19、 quality level AB底片黑度 Film density2.04.0焊縫編號Weld serial No.A1A5B1B2B9B10B11板厚 mm Plate thickness1010101010108透照方式Exposure typeAACCCCCL1（焦距 Soure-to-film distance）12001200310310310310135管電壓 KVP Tube voltage185185185185185185170管電流 mA Tube current5555555曝光時間min Exposure time990.70.70.70.70.3要求像質(zhì)絲號Requ

20、ired IQI13131313131313焊縫長度mm Weld length5735871947194719471947850一次透照長度 Length of each penetration286293279279279279270合格級別（級）Acceptable classIIIIIIIIIIIIII要求檢測比例()Required examination degree100100100100100100100實際檢測比例()Actual examination degree100100100100100100100檢測標(biāo)準(zhǔn)Examination standardJB/T4730.2

21、-2005檢測工藝編號Examination processing No.RT11101合格片數(shù)Acceptable pieceA類焊縫（張）Category AB類焊縫（張）Category B相交焊縫（張）Intersecting weld共 計（張）Total最終評定結(jié)果Final result級（張）Class I級（張）Class II（張）Class III級（張）Class IV433637325/缺陷及返修情況說明Statement for defect and repairing： 1、本臺產(chǎn)品返修共計 / 處,最高返修次數(shù) / 次,返修長度為 / mm, 焊縫一次合格率為

22、100% 。For this product,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the Conformity rate once time is 100% 2、超標(biāo)缺陷部位返修后經(jīng)復(fù)驗合格。The unacceptable defect location are re-examined to be acceptable after repairing. 3、返修部位原缺陷情況見焊縫射線檢測底片評定表。Original

23、 defect states of repairing locations are shown in the film evaluation table of weld radiographic examination.檢測結(jié)果Examination result本臺產(chǎn)品焊縫質(zhì)量符合 II 級的要求，結(jié)果合格。The weld quality of this product conforms to the requirementof class II the result is acceptable.備注：檢測位置及底片情況詳見焊縫射線底片評定表及射線檢測位置示意圖。（另附）Remark: T

24、he detailed examination locations and film states are shown in the film evaluation table of weld radiographic examination and on the of radiographic examination locations.透照方式Exposure TypeA：縱縫透照法/ Penetration of Longitudinal welding B： 環(huán)縫單壁外透法/Single-wall penetration of curved objectsC: 環(huán)縫內(nèi)透照法/ Radi

25、ation source located inside the object and with the film outside D: 雙壁單影法/Double wall and single viewing E: 雙壁雙影法/ Double wall and double viewing 報告人（資格）qualified reporter日期（Date）審核人（資格）qualified approver日期（Date）：無損檢測專用章Particular stamps for nondestructive examination日期（Date）： 德地氏化工設(shè)備（無錫）有限公司 焊縫射線檢測

26、底片評定表 Evaluation table for film of weld radiographic examination產(chǎn)品編號Product serial No. 11S018 DDPS/QR-10-12-A序號Serial No.焊縫底片編號Weld &film serial No.相交焊縫接頭Intersecting welded joint底片黑度Film density(D)像質(zhì)絲號IQI板厚Plate thickness(mm)缺陷性質(zhì)及數(shù)量Quantity and property of defect評定級別Evaluation class(class)一次透照長度Len

27、gth of each penetration(mm)備注Remark1A1-1/2.04.01310未見缺陷I2862A1-2/2.04.01310未見缺陷I2863A5-1/2.04.01310未見缺陷I2934A5-2/2.04.01310未見缺陷I2935B1-1T2.04.01310未見缺陷I2786B1-2/2.04.010未見缺陷I2787B1-3/2.04.01310未見缺陷I2788B1-4/2.04.010未見缺陷I2789B1-5/2.04.01310未見缺陷I27810B1-6/2.04.010未見缺陷I27811B1-7/2.04.010未見缺陷I27812B2-1T

28、2.04.01310未見缺陷I27813B2-2/2.04.010未見缺陷I27814B2-3T2.04.01310未見缺陷I27815B2-4/2.04.010右5mm處E(11)I27816B2-5/2.04.01310未見缺陷I27817B2-6/2.04.010未見缺陷I27818B2-7/2.04.010未見缺陷I27819B9-1T2.04.01310未見缺陷I27820B9-2/2.04.010未見缺陷I27821B9-3T2.04.01310未見缺陷I27822B9-4/2.04.010未見缺陷I27823B9-5/2.04.01310左65mm處E(21)II27824B9-

29、6/2.04.010未見缺陷I27825B9-7/2.04.010右115mm處E(21,11)II27826B10-1T2.04.01310未見缺陷I27827B10-2/2.04.010左60mm處E(21)II27828B10-3/2.04.01310右25mm處E(21)II27829B10-4/2.04.010右40mm處E(21)II27830B10-5/2.04.01310右80mm處E(11)I278備注 Remark： A.裂紋 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.條缺 Stripy fla

30、w； E.圓缺 Round flaw 報告人(資格): Qualified reporter日期Date：審核人(資格):Qualified approver 日期Date： 德地氏化工設(shè)備（無錫）有限公司 焊縫射線檢測底片評定表 Evaluation table for film of weld radiographic examination產(chǎn)品編號Product serial No. 11S018 DDPS/QR-10-12-A序號Serial No.焊縫底片編號Weld &film serial No.相交焊縫接頭Intersecting welded joint底片黑度Film de

31、nsity(D)像質(zhì)絲號IQI板厚Plate thickness(mm)缺陷性質(zhì)及數(shù)量Quantity and property of defect評定級別Evaluation class(class)一次透照長度Length of each penetration(mm)備注Remark1B10-6/2.04.010未見缺陷I2782B10-7/2.04.010未見缺陷I2783B11-1/2.04.0138右50mm處E(11)I1704B11-2/2.04.08右75mm處E(11)I1705B11-3/2.04.0138未見缺陷I1706B11-4/2.04.08未見缺陷I1707B1

32、1-5/2.04.0138未見缺陷I17089101112131415161718192021222324252627282930備注 Remark： A.裂紋 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.條缺 Stripy flaw； E.圓缺 Round flaw 報告人(資格): Qualified reporter日期Date：審核人(資格):Qualified approver 日期Date： 德地氏化工設(shè)備（無錫）有限公司 磁粉檢測報告Report for Magnetic particle Examin

33、ation 報告編號/Report No. MT2011101 DDPS/QR-10-10-A 產(chǎn)品編號Product serial No.11S018產(chǎn)品名稱 product name1號鹽酸洗滌塔工件Part部件名稱 Part name/材料牌號Material designationQ245R,20,Q235B部件編號 Part serial No./表面狀態(tài) Surface condition打磨光滑檢測部位 Examination location焊縫及熱影響區(qū)器材及參數(shù)Apparatus and parameters儀器型號Equipment typeCDX-III磁化方法Magn

34、etizing method磁軛法磁粉種類Particle type黑水磁懸液靈敏度試片型號Type of sensitivity pieceA1 30/100磁懸液濃度Particle concentration（g/L）1025磁化方向Magnetizing direction縱向磁化磁化電流Magnetizing current交流磁懸液施加方法Method of applying Particle噴涂磁化時間Magnetizing time（S）13提升力Lifting power45N觸頭（磁軛）間距Pole spacing75180mm最小光照強(qiáng)度Light equipment10

35、00Lx技術(shù)要求Technical requirement檢測比例 Examination degree100%合格級別 Acceptable classclass檢測標(biāo)準(zhǔn) Examination standardJB/T4730.4-2005檢測工藝編號Examination processing No.MT11101檢測部位缺陷情況Defect states at examination location序號Item No.焊縫（工件）部位編號Weld (work piece)location No.缺陷編號Defect No.缺陷類型Defect type缺陷痕跡尺寸Defect tra

36、ce size(mm)缺陷處理方式及結(jié)果Defect treatment method and result最終評級（級）Final evaluation class(class)打磨后復(fù)檢缺陷Defect re-examinationafter grinding補焊后復(fù)檢缺陷Defect re-examinationafter re-welding性質(zhì)Character痕跡尺寸Trace size (mm)性質(zhì)Character痕跡尺寸Trace size(mm)1D1D7/檢測結(jié)論 Examination conclusion：1.檢測結(jié)果符合 JB/T4730.4-1805 級標(biāo)準(zhǔn)的要求

37、，評定為合格。This product conforms to the requirement of JB/T4730.4-1805 standard, and is evaluated to be acceptable.2.檢測部位及缺陷位置詳見檢測部位示意圖（另附）。The detail examination locations and defect locations are shown on the sketch of examination locations(separately enclosed).報告人（資格）：Qualified reporter日期 Date：審核人（資格

38、）：Qualified approver日期 Date：無損檢測專用章 Particular stamp for nondestructive examination日期 Date： 德地氏化工設(shè)備（無錫）有限公司 滲透檢測報告Report for Liquid Penetrant Examination 報告編號/Report No. PT2011101 DDPS/QR-10-11-A 產(chǎn)品編號product serial No.11S018產(chǎn)品名稱 product name1號鹽酸洗滌塔 工件Part部件名稱part name/材料牌號material designationQ245R，2

39、0部件編號part serial No./表面狀態(tài)surface condition打磨光滑檢測部位examination location焊縫及熱影響區(qū)器材及參數(shù)Apparatus and parameters滲透劑種類penetrant type溶劑去除型檢測方法examination methodIIC-d滲透劑penetrantDPT-5乳化劑emulsion reagent/清洗劑cleaning reagentDPT-5顯像劑display reagentDPT-5滲透劑施加方法processingmethod of penetrant噴灑 Spray滲透時間penetrant t

40、ime12 min乳化劑施加方法processingmethod of emulsion/乳化時間emulsifying time/ min顯像劑施加processingMethod of display reagent噴灑 Spray顯像時間display time10 min工件溫度workpiece temperature26對比試塊類型type of comparison sample blockAl-alloyCr-plated技術(shù)要求Technical requiremet檢測比例examination degree 100%合格級別acceptable class class檢測

41、標(biāo)準(zhǔn)examination standardJB/T4730.5-2005檢測工藝編號examination processing No.PT11101檢測部位缺陷情況Defect states at examination location序號Item No.焊縫（工件）部位編號Weld (workpiece)location No.缺陷編號Defect No.缺陷類型Defect type缺陷痕跡尺寸Defect trace sizemm缺陷處理方式及結(jié)果Defect treatment method and result最終評級（級）Final evaluation class(clas

42、s)打磨后復(fù)檢缺陷Defect re-examinationafter grinding補焊后復(fù)檢缺陷Defect re-examinationafter rewelding性質(zhì)character痕跡尺寸Trace size mm性質(zhì)character痕跡尺寸Trace sizemm1B11B18/檢測結(jié)論examination conclusion：1.檢測結(jié)果符合 JB/T4730.5-2005 級標(biāo)準(zhǔn)的要求，評定為合格。This product conforms to the requirement of JB/T4730.5-2005 standard,and is evaluated

43、 to be acceptable.2.檢測部位及缺陷位置詳見檢測部位示意圖（另附）。The detaied examination locations and defect locations are shown on the sketch of examination locations(separately enclosed)報告人（資格）：Qualified reporter日期：Date審核人（資格）：Qualified approver日期：Date無損檢測專用章 Particular stamps for nondestructive examination日期：Date 德地氏

44、化工設(shè)備（無錫）有限公司 檢測部位示意圖 Drawing of Examination Location DDPS/QR-10-13-A產(chǎn)品編號Product serial No.11S018產(chǎn)品名稱Product name1號鹽酸洗滌塔 當(dāng)我被上帝造出來時，上帝問我想在人間當(dāng)一個怎樣的人，我不假思索的說，我要做一個偉大的世人皆知的人。于是，我降臨在了人間。我出生在一個官僚知識分子之家，父親在朝中做官，精讀詩書，母親知書答禮，溫柔體貼，父母給我去了一個好聽的名字：李清照。小時侯，受父母影響的我飽讀詩書，聰明伶俐，在朝中享有“神童”的稱號。小時候的我天真活潑，才思敏捷，小河畔，花叢邊撒滿了我的詩我的笑，無可置疑，小時侯的我快樂無慮?！芭d盡晚回舟，誤入藕花深處。爭渡，爭渡，驚起一灘鷗鷺?！鼻啻旱奈胰缤恢恍▲B