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存檔編碼：無(wú)無(wú)錫錫太太湖湖學(xué)學(xué)院院 2013 屆屆畢畢業(yè)業(yè)作作業(yè)業(yè)周周次次進(jìn)進(jìn)度度計(jì)計(jì)劃劃、檢檢查查落落實(shí)實(shí)表表 系別：信機(jī)系 班級(jí)：學(xué)生姓名：課題（設(shè)計(jì)）名稱：開始日期：周次起止日期工作計(jì)劃、進(jìn)度每周主要完成內(nèi)容存在問(wèn)題、改進(jìn)方法指導(dǎo)教師意見并簽字備 注1-32011年11月7日-2011年11月27日教師下達(dá)畢業(yè)設(shè)計(jì)任務(wù)，學(xué)生初步閱讀資料，完成畢業(yè)設(shè)計(jì)開題報(bào)告。按照任務(wù)書要求查閱論文相關(guān)參考資料，填寫畢業(yè)設(shè)計(jì)開題報(bào)告書填寫格式不規(guī)范，在導(dǎo)師指導(dǎo)下完成開題報(bào)告初稿4-82011年11月28日-12月31日指導(dǎo)專業(yè)實(shí)訓(xùn)參加指導(dǎo)老師專業(yè)實(shí)訓(xùn)實(shí)訓(xùn)經(jīng)驗(yàn)不足，認(rèn)真參加接下來(lái)的實(shí)訓(xùn)9-102012年1月9日-2月12日指導(dǎo)畢業(yè)實(shí)習(xí)按照實(shí)習(xí)成果，填寫實(shí)習(xí)報(bào)告實(shí)習(xí)報(bào)告填寫不規(guī)范，在導(dǎo)師指導(dǎo)下進(jìn)行修改112012年2月13日-2月17日進(jìn)行專業(yè)外文資料的翻譯按照相關(guān)要求，查閱書籍以及通過(guò)網(wǎng)絡(luò)途徑尋找相關(guān)資料，然后進(jìn)行翻譯中英翻譯有困難，通過(guò)網(wǎng)絡(luò)工具的幫忙完成任務(wù)122012年2月20日-2月24日查新、查先選擇合適的設(shè)計(jì)方法按照加工要求來(lái)查找合適的設(shè)計(jì)方法缺少查找資料的經(jīng)驗(yàn)，無(wú)法準(zhǔn)確的從海量資料里面找到相關(guān)資料，通過(guò)老師的幫忙逐漸有了頭緒132012年2月27日-3月2日抄畫零件圖，進(jìn)行零件工藝結(jié)構(gòu)分析根據(jù)圖片資料來(lái)抄畫零件圖，并且做好零件的工藝分析對(duì)于零件的分析不夠準(zhǔn)確和全面，在指導(dǎo)老師的講解下完成任務(wù)142012年3月5日-3月9日根據(jù)零件結(jié)構(gòu)特點(diǎn)，確定各加工表面的加工方法分析零件，然后來(lái)確定各加工表面的加工方法由于缺少相關(guān)設(shè)計(jì)的經(jīng)驗(yàn)，表面加工方法設(shè)計(jì)的比較粗糙通過(guò)老師的指導(dǎo)和參考資料的幫助下完成任務(wù)152012年3月12日-3月16日確定工藝路線、計(jì)算加工余量，繪制毛坯合圖根據(jù)設(shè)計(jì)任務(wù)書來(lái)確定工藝路線、計(jì)算加工余量、繪制毛坯合圖這是最難最復(fù)雜的過(guò)程，一時(shí)無(wú)法完成 在參觀一些機(jī)械廠后和對(duì)類似零件的加工有了深刻的認(rèn)識(shí)后，自己設(shè)計(jì)出一套零件的初步工裝162012年3月19日-3月23日制定工藝規(guī)程、確定切削用量在初步設(shè)計(jì)下，制定工藝規(guī)程和確定切削用量在切削用量的選擇上有困難，通過(guò)查閱相關(guān)資料和老師的幫助下完成任務(wù)172012年3月26日-3月30日工藝文件填寫根據(jù)設(shè)計(jì)任務(wù)要求，填寫工藝文件工藝文件格式不夠規(guī)范，在老師的幫助下確保格式的規(guī)范182012年4月2日-4月6日零件指定工序的工裝結(jié)構(gòu)設(shè)計(jì)按照任務(wù)書要求查閱論文相關(guān)參考資料，零件指定工序的工裝結(jié)構(gòu)設(shè)計(jì)缺少經(jīng)驗(yàn)，工裝結(jié)構(gòu)設(shè)計(jì)不夠完善 在老師幫助下完成任務(wù)192012年4月9日-4月13日夾具總裝圖草圖繪制根據(jù)最初的設(shè)計(jì)，在紙上描繪出夾具工裝草圖依然是設(shè)計(jì)經(jīng)驗(yàn)的缺乏，無(wú)法正常設(shè)計(jì)出一套合適的夾具通過(guò)考察借鑒完成草圖設(shè)計(jì)202012年4月16日-4月20日夾具總裝圖正圖繪制使用繪圖軟件來(lái)繪制夾具總裝圖繪圖軟件使用不夠熟練，畫的時(shí)間過(guò)長(zhǎng) 在畫的過(guò)程中逐漸熟悉了快捷鍵的使用212012年4月23日-4月27日非標(biāo)零件圖繪制非標(biāo)零件圖繪制不能找到全部的非標(biāo)零件 在老師的指導(dǎo)下，找到所有的非標(biāo)零件222012年4月30日-5月4日整理設(shè)計(jì)過(guò)程資料、校對(duì)設(shè)計(jì)結(jié)果整理設(shè)計(jì)過(guò)程資料、校對(duì)設(shè)計(jì)結(jié)果整理時(shí)間過(guò)長(zhǎng)，整理不規(guī)范 在同學(xué)幫忙下整理好232012年5月7日-5月11日撰寫設(shè)計(jì)說(shuō)明書撰寫設(shè)計(jì)說(shuō)明書格式不規(guī)范，內(nèi)容過(guò)冗長(zhǎng) 老師幫助修改242012年5月14日-5月18日設(shè)計(jì)資料審核、修改設(shè)計(jì)資料審核、修改在同學(xué)和老師的幫助下完成修改252011年5月21日-5月25日設(shè)計(jì)資料審核、提交設(shè)計(jì)資料審核、提交畢業(yè)設(shè)計(jì)交給老師審核然后提交 說(shuō)明：1、“工作計(jì)劃、進(jìn)度”、“指導(dǎo)教師意見并簽字”由指導(dǎo)教師填寫，“每周主要完成內(nèi)容”，“存在問(wèn)題、改進(jìn)方法”由學(xué)生填寫。2、本表由各系妥善歸檔，保存?zhèn)洳?。周次起止日期工作?jì)劃、進(jìn)度每周主要完成內(nèi)容存在問(wèn)題、改進(jìn)方法指導(dǎo)教師意見并簽字備 注 (工廠) 機(jī)械加工工藝卡片 產(chǎn)品型號(hào) 零(部)件圖號(hào) 3502391-4 共 3 頁(yè) 產(chǎn)品名稱 零(部)件名稱 座體 第 1 頁(yè) 材料牌號(hào) HT200 毛坯種類 鑄件 毛坯外形尺寸 255×190×172.5 每毛坯件數(shù) 1 每臺(tái)件數(shù) 1 備注 工 序 裝 夾 工步 工序內(nèi)容 同時(shí)加工零件數(shù) 切削用量 設(shè)備名稱及編號(hào) 工藝裝備名稱及編號(hào) 技 術(shù) 等 級(jí) 工時(shí)定額 背吃刀量(mm) 切削 速度m/min 每分鐘轉(zhuǎn)數(shù) 進(jìn)給量(mm) 夾具 刀具 量具 單件 準(zhǔn)終 5 制造模具 10 造型、澆注 15 鑄件清理，人工失效處理，底漆噴涂 20 鑄件檢驗(yàn) 25 1 粗銑190x200下端面 1．5 2.47 m/s 475 r/min 20 X51 立式銑床 專用夾具 φ200機(jī)夾式盤銑刀， 游標(biāo)卡尺、表面粗糙度樣板、平板，塞尺 2 精銑190x200下端面 0.25 1.5m/s 600r/min 0.06 30 1 粗銑200×13平面，回轉(zhuǎn)工作臺(tái)旋轉(zhuǎn)90°粗銑190×13平面 1．5 2.47 m/s 475 r/min 20 X61 臥式銑床 專用夾具、φ300立軸回轉(zhuǎn)工作臺(tái)， φ120機(jī)夾式盤銑刀， 300×0.02游標(biāo)卡尺，表面粗糙度樣板，平板，90°角尺 2 精銑200×13平面，回轉(zhuǎn)工作臺(tái)旋轉(zhuǎn)90°精銑190×13平面 0.25 1.5m/s 600r/min 0.06 35 1 粗銑φ150后端面，留精銑加工余量，回轉(zhuǎn)工作臺(tái)旋轉(zhuǎn)90°粗銑φ150另一平面，留加工余量 1．5 2.47 m/s 475 r/min 20 X61 臥式銑床 專用夾具、φ300立軸回轉(zhuǎn)工作臺(tái)， φ120機(jī)夾式盤銑刀， 300×0.02游標(biāo)卡尺，表面粗糙度樣板，平板，90°角尺 2 精銑φ150后端面，保證尺寸10，回轉(zhuǎn)工作臺(tái)旋轉(zhuǎn)90°精銑φ150另一平面，保證尺寸255 0.25 1.5m/s 600r/min 0.06 40 粗、半精鏜兩Φ80K7的孔，保證孔徑Φ79，兩孔口倒90°角至Φ82 T611 臥式鏜床 專用夾具、φ300立軸回轉(zhuǎn)工作臺(tái)， 專用機(jī)夾式鏜刀桿 150×0.02游標(biāo)卡尺 45 1 按圖示將工件水平放入夾具體內(nèi)，可靠定位并夾緊，將兩鉆模板分別放入兩圓孔內(nèi)并定位夾緊。 Z35 搖臂鉆 3502391-4-232三面鉆夾具，快換轉(zhuǎn)套，M8攻絲夾頭 Φ6.7直柄麻花鉆，Φ12錐柄麻花鉆，M8-h6機(jī)用絲攻，Φ11錐柄麻花鉆，φ22/φ11锪孔鉆 150×0.02帶深度游標(biāo)卡尺，M8-7H螺紋塞規(guī)， 2 將回轉(zhuǎn)工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，鉆6-Φ6.7孔，深至24，表面粗糙度12.5，再將工作臺(tái)逆時(shí)針旋轉(zhuǎn)180°，重復(fù)鉆6-Φ6.7孔。取下兩鉆模板。 0.25 1.5 600 0.5 3 6-Φ6.7孔口分別倒90°角至Φ8，將工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，6-Φ6.7孔口分別倒90°角至Φ8。 0.25 1.5 600 0.5 4 攻6-M8-7H螺孔，深至20,將工作臺(tái)順時(shí)針旋轉(zhuǎn)180°攻6-M8-7H螺孔，深至20。 0.25 1.5 600 0.5 5 將回轉(zhuǎn)工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，鉆4-φ11孔，表面粗糙度12.5。 0.25 1.5 600 0.5 6 將回轉(zhuǎn)工作臺(tái)順時(shí)針轉(zhuǎn)180°，锪4-φ22圓平面。 0.25 1.5 600 0.5 50 精鏜兩Φ80K7的孔，保證圖示技術(shù)要求，兩孔口倒90°角至Φ82 T611 臥式鏜床 3502391-4-431精鏜夾具 機(jī)夾式6號(hào)莫氏280鏜刀桿。 75-100外徑千分尺，35-120內(nèi)徑百分表，百分表。 55 去毛刺，清洗 60 檢驗(yàn) 300×0.02游標(biāo)卡尺，150×0.02帶深度游標(biāo)卡尺，表面粗糙度樣板，平板，塞尺，75-100外徑千分尺，35-120內(nèi)徑百分表，M8-7H螺紋塞規(guī) 65 入庫(kù) 編制(日期) 審核(日期) 會(huì)簽(日期) 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 太湖學(xué)院 機(jī)械加工工序卡片 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共4頁(yè) 第1頁(yè) 詳見機(jī)械加工工序卡片附圖 車 間 工序號(hào) 工序名稱 材料牌號(hào) 機(jī)加工車間 45 三面鉆 HT200 毛坯種類 毛坯外形尺寸 每毛坯可制件數(shù) 每臺(tái)件數(shù) 鑄件 255×190×172.5 1 1 設(shè)備名稱 設(shè)備型號(hào) 設(shè)備編號(hào) 同時(shí)加工件數(shù) 搖臂鉆 Z35 1 夾具編號(hào) 夾具名稱 切削液 3502391-4-232 三面鉆夾具 工位器具編號(hào) 工位器具名稱 工序工時(shí) 準(zhǔn)終 單件 335 φ500臥軸回轉(zhuǎn)工作臺(tái) 工步號(hào) 工步內(nèi)容 工步設(shè)備 主軸轉(zhuǎn)速r/min 切削速度mm/min 進(jìn)給量mm/r 背吃刀量mm 進(jìn)給次數(shù) 機(jī)動(dòng) 輔助 1 按圖示將工件水平放入夾具體內(nèi)，可靠定位并夾緊，將兩鉆模板分別放入兩圓孔內(nèi)并定位夾緊。 24、36呆扳手 描 圖 2 將回轉(zhuǎn)工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，鉆6-Φ6.7孔，深至24，表面粗糙度12.5，再將工作臺(tái)逆時(shí)針旋轉(zhuǎn)180°，重復(fù)鉆6-Φ6.7孔。取下兩鉆模板。 Φ6.7直柄麻花鉆，快換轉(zhuǎn)套，150×0.02帶深度游標(biāo)卡尺 600 1.5 0.5 0.25 1 3 6-Φ6.7孔口分別倒90°角至Φ8，將工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，6-Φ6.7孔口分別倒90°角至Φ8。 Φ12錐柄麻花鉆，快換轉(zhuǎn)套 600 1.5 0.5 0.25 1 ` 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 太湖學(xué)院 機(jī)械加工工序卡片 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共4頁(yè) 第2頁(yè) 詳見機(jī)械加工工序卡片附圖 車 間 工序號(hào) 工序名稱 材料牌號(hào) 機(jī)加工車間 45 三面鉆 HT200 毛坯種類 毛坯外形尺寸 每毛坯可制件數(shù) 每臺(tái)件數(shù) 鑄件 255×190×172.5 1 1 設(shè)備名稱 設(shè)備型號(hào) 設(shè)備編號(hào) 同時(shí)加工件數(shù) 搖臂鉆 Z35 1 夾具編號(hào) 夾具名稱 切削液 3502391-4-232 三面鉆夾具 工位器具編號(hào) 工位器具名稱 工序工時(shí) 準(zhǔn)終 單件 335 φ500臥軸回轉(zhuǎn)工作臺(tái) 工步號(hào) 工步內(nèi)容 工步設(shè)備 主軸轉(zhuǎn)速r/min 切削速度mm/min 進(jìn)給量mm/r 背吃刀量mm 進(jìn)給次數(shù) 機(jī)動(dòng) 輔助 4 攻6-M8-7H螺孔，深至20,將工作臺(tái)順時(shí)針旋轉(zhuǎn)180°攻6-M8-7H螺孔，深至20。 M8-h6機(jī)用絲攻，M8-7H螺紋塞規(guī)，M8攻絲夾頭 600 1.5 0.5 0.25 1 描 圖 5 將回轉(zhuǎn)工作臺(tái)順時(shí)針旋轉(zhuǎn)90°，鉆4-φ11孔，表面粗糙度12.5。 Φ11錐柄麻花鉆，快換轉(zhuǎn)套，150×0.02帶深度游標(biāo)卡尺 600 1.5 0.5 0.25 1 ` 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 太湖學(xué)院 機(jī)械加工工序卡片 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共4頁(yè) 第3頁(yè) 詳見機(jī)械加工工序卡片附圖 車 間 工序號(hào) 工序名稱 材料牌號(hào) 機(jī)加工車間 45 三面鉆 HT200 毛坯種類 毛坯外形尺寸 每毛坯可制件數(shù) 每臺(tái)件數(shù) 鑄件 255×190×172.5 1 1 設(shè)備名稱 設(shè)備型號(hào) 設(shè)備編號(hào) 同時(shí)加工件數(shù) 搖臂鉆 Z35 1 夾具編號(hào) 夾具名稱 切削液 3502391-4-232 三面鉆夾具 工位器具編號(hào) 工位器具名稱 工序工時(shí) 準(zhǔn)終 單件 335 φ500臥軸回轉(zhuǎn)工作臺(tái) 工步號(hào) 工步內(nèi)容 工步設(shè)備 主軸轉(zhuǎn)速r/min 切削速度mm/min 進(jìn)給量mm/r 背吃刀量mm 進(jìn)給次數(shù) 機(jī)動(dòng) 輔助 6 將回轉(zhuǎn)工作臺(tái)順時(shí)針轉(zhuǎn)180°，锪4-φ22圓平面。 φ22/φ11锪孔鉆，快換轉(zhuǎn)套，150×0.02帶深度游標(biāo)卡尺 600 1.5 0.5 0.25 1 裝訂號(hào) 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 太湖學(xué)院 機(jī)械加工工序卡片附圖 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共4頁(yè) 第4頁(yè) 描 圖 描 校 底圖號(hào) 裝訂號(hào) ` 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期  太湖學(xué)院 機(jī)械加工工序卡片 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共2頁(yè) 第1頁(yè) 詳見機(jī)械加工工序卡片附圖 車 間 工序號(hào) 工序名稱 材料牌號(hào) 機(jī)加工車間 50 精鏜孔 HT200 毛坯種類 毛坯外形尺寸 每毛坯可制件數(shù) 每臺(tái)件數(shù) 鑄件 255×190×172.5 1 1 設(shè)備名稱 設(shè)備型號(hào) 設(shè)備編號(hào) 同時(shí)加工件數(shù) 臥式鏜床 T611 1 夾具編號(hào) 夾具名稱 切削液 3502391-4-431 精鏜夾具 工位器具編號(hào) 工位器具名稱 工序工時(shí) 準(zhǔn)終 單件 工步號(hào) 工步內(nèi)容 工步設(shè)備 主軸轉(zhuǎn)速r/min 切削速度mm/min 進(jìn)給量mm/r 背吃刀量mm 進(jìn)給次數(shù) 機(jī)動(dòng) 輔助 1 按圖示將工件水平放入夾具體內(nèi)，可靠定位并夾緊，精鏜孔，保證圖示技術(shù)要求。 機(jī)夾式6號(hào)莫氏280鏜刀桿。75-100外徑千分尺，35-120內(nèi)徑百分表，百分表。 600 1.5 0.5 0.25 1 ` 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 太湖學(xué)院 機(jī)械加工工序卡片附圖 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共2頁(yè) 第2頁(yè) 描 圖 描 校 底圖號(hào) 裝訂號(hào) ` 設(shè)計(jì) 日期 審核 日期 標(biāo)準(zhǔn)化日期 會(huì)簽 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日期 機(jī)械加工工藝過(guò)程卡片 產(chǎn)品型號(hào) 零件圖號(hào) 3502391-4 產(chǎn)品名稱 零件名稱 座體 共 1 頁(yè) 第 1 頁(yè) 材 料 牌 號(hào) HT200 毛 坯 種 類 鑄件 毛坯外形尺寸 255×190×172.5 每毛坯件數(shù) 1 每 臺(tái) 件 數(shù) 備 注 工 序 號(hào) 工 名 序 稱 工 序 內(nèi) 容 車 間 工 段 設(shè) 備 工 藝 裝 備 工 時(shí) 準(zhǔn)終 單件 5 模型鑄造 制造模具 模具車間 10 鑄造 造型、澆注 鑄造車間 15 清理 鑄件清理，人工失效處理，底漆噴涂 清理車間 20 檢驗(yàn) 鑄件檢驗(yàn) 清理車間 25 銑 銑190x200下端面 機(jī)加工車間 X51 立式銑床 專用夾具，φ200機(jī)夾式盤銑刀，游標(biāo)卡尺， 表面粗糙度樣板，平板，塞尺 30 銑 銑200×13平面和190×13定位平面 機(jī)加工車間 X61 臥式銑床 專用夾具，φ300立軸回轉(zhuǎn)工作臺(tái)，φ120機(jī)夾式盤銑刀，游標(biāo)卡尺，表面粗糙度樣板，90°角尺 35 銑 銑φ150兩端面 機(jī)加工車間 X61 臥式銑床 專用夾具，φ300立軸回轉(zhuǎn)工作臺(tái)，φ120機(jī)夾式盤銑刀，游標(biāo)卡尺，表面粗糙度樣板，90°角尺 40 鏜 粗、半精鏜Φ80K7的孔，孔口倒角 機(jī)加工車間 T611 臥式鏜床 專用夾具，φ300立軸回轉(zhuǎn)工作臺(tái)，專用機(jī)夾式鏜刀桿，游標(biāo)卡尺 45 鉆 分別鉆兩端6-Φ6.7孔，兩端孔口分別倒角，兩端分別攻6-M8-7H螺孔。鉆4-φ11孔，锪平4-φ22圓平面 機(jī)加工車間 Z35 搖臂鉆 專用夾具，φ500臥軸回轉(zhuǎn)工作臺(tái)?？鞊Q轉(zhuǎn)套，M8攻絲夾頭，φ6.7、φ12,、φ11麻花鉆，φ22/φ11锪孔鉆，M8-7H機(jī)用絲攻。帶深度游標(biāo)卡尺，M8-7H螺紋塞規(guī) 50 鏜 精鏜Φ80K7的孔，孔口倒角 機(jī)加工車間 T611 臥式鏜床 專用夾具，機(jī)夾式6號(hào)莫氏280鏜刀桿。75-100外徑千分尺，35-120內(nèi)徑百分表，百分表。 55 清洗 去毛刺，清洗 機(jī)加工車間 60 檢驗(yàn) 檢驗(yàn) 機(jī)加工車間 帶深度游標(biāo)卡尺，表面粗糙度樣板，平板，塞尺，75-100外徑千分尺，35-120內(nèi)徑百分表，M8-7H螺紋塞規(guī) 65 入庫(kù) 入庫(kù) 設(shè) 計(jì)（日 期） 校 對(duì)（日期） 審 核（日期） 標(biāo)準(zhǔn)化（日期） 會(huì) 簽（日期） 標(biāo)記 處數(shù) 更改文件號(hào) 簽 字 日 期 標(biāo)記 處數(shù) 更改文件號(hào) 簽字 日 期 編號(hào) 無(wú)錫太湖學(xué)院 畢業(yè)設(shè)計(jì)（論文） 相關(guān)資料 題目： 銑刀頭座體零件工藝及工裝設(shè)計(jì) 信機(jī) 系 機(jī)械制造及自動(dòng)化專業(yè) 學(xué) 號(hào)： 　　　 0923063　　　　 學(xué)生姓名： 許 曉 峰 指導(dǎo)教師： 　 許 文 （職稱：副教授 ） （職稱： ） 2013年5月25日 目 錄 一、畢業(yè)設(shè)計(jì)（論文）開題報(bào)告 二、畢業(yè)設(shè)計(jì)（論文）外文資料翻譯及原文 三、學(xué)生“畢業(yè)論文（論文）計(jì)劃、進(jìn)度、檢查及落實(shí)表” 四、實(shí)習(xí)鑒定表 無(wú)錫太湖學(xué)院 畢業(yè)設(shè)計(jì)（論文） 開題報(bào)告 題目： 銑刀頭座體零件工藝及工裝設(shè)計(jì) 信機(jī) 系 機(jī)械工程及自動(dòng)化 專業(yè) 學(xué) 號(hào)： 0923063 學(xué)生姓名： 許 曉 峰 指導(dǎo)教師： 許 文 （職稱：副教授 ） （職稱： ） 2012年11月25日 課題來(lái)源 本課題來(lái)自某機(jī)床廠的成熟產(chǎn)品，旨在培養(yǎng)學(xué)生解決工程實(shí)際問(wèn)題的能力，達(dá)到學(xué)以致用的目的。 科學(xué)依據(jù)（包括課題的科學(xué)意義；國(guó)內(nèi)外研究概況、水平和發(fā)展趨勢(shì)；應(yīng)用前景等） （1）課題科學(xué)意義 銑刀頭座體是銑床加工的重要組成元件之一，它的制造工藝對(duì)銑削加工的尺寸精度有顯著的影響。 銑刀頭座體是一種用于大件切削的機(jī)床附件，如裝在龍門銑床上進(jìn)行銑削加工。銑刀裝在銑刀盤上，銑刀盤通過(guò)鍵與軸連接，當(dāng)動(dòng)力通過(guò)V 帶傳給帶輪，經(jīng)鍵傳到軸，即可帶動(dòng)銑刀盤轉(zhuǎn)動(dòng)，對(duì)零件進(jìn)行銑削加工?；A(chǔ)件座體，兩端由圓錐滾子軸承支撐軸，軸承外測(cè)有軸承蓋；左邊帶輪為動(dòng)力輸入端，帶輪和軸由鍵連接，帶輪的左側(cè)有銷、擋圈、螺釘實(shí)現(xiàn)定位和緊固。 ⑵銑刀頭現(xiàn)狀和發(fā)展趨勢(shì) 銑床是一種用途廣泛的機(jī)床，在銑床上可以加工平面（水平面、垂直面）、溝槽（鍵槽、T 形槽、燕尾槽等）、分齒零件（齒輪、花鍵軸、鏈輪乖、螺旋形表面（螺紋、螺旋槽）及各種曲面。此外，還可用于對(duì)回轉(zhuǎn)體表面、內(nèi)孔加工及進(jìn)行切斷工作等。銑床在工作時(shí)，工件裝在工作臺(tái)上或分度頭等附件上，銑刀旋轉(zhuǎn)為主運(yùn)動(dòng)，輔以工作臺(tái)或銑頭的進(jìn)給運(yùn)動(dòng)，工件即可獲得所需的加工表面。由于是多刀斷續(xù)切削，因而銑床的生產(chǎn)率較高。用銑刀對(duì)工件進(jìn)行銑削加工的機(jī)床。銑床除能銑削平面、溝槽、輪齒、螺紋和花鍵軸外，還能加工比較復(fù)雜的型面，效率較刨床高，在機(jī)械制造和修理部門得到廣泛應(yīng)用。 （3）國(guó)內(nèi)外研究概況 銑床最早是由美國(guó)人E.惠特尼于1818年創(chuàng)制的臥式銑床。為了銑削麻花鉆頭的螺旋槽，美國(guó)人J.R.布朗于1862年創(chuàng)制了第一臺(tái)萬(wàn)能銑床，是為升降臺(tái)銑床的雛形。1884年前后出現(xiàn)了龍門銑床。20世紀(jì)20年代出現(xiàn)了半自動(dòng)銑床，工作臺(tái)利用擋塊可完成“進(jìn)給-快速”或“快速-進(jìn)給”的自動(dòng)轉(zhuǎn)換。1950年以后，銑床在控制系統(tǒng)方面發(fā)展很快，數(shù)字控制的應(yīng)用大大提高了銑床的自動(dòng)化程度。尤其是70年代以后，微處理機(jī)的數(shù)字控制系統(tǒng)和自動(dòng)換刀系統(tǒng)在銑床上得到應(yīng)用，擴(kuò)大了銑床的加工范圍，提高了加工精度與效率。 研究?jī)?nèi)容及目的 ① 運(yùn)用AutoCAD 軟件繪制銑刀頭座體零件的零件圖和毛坯-零件圖，根據(jù)圖紙的技術(shù)要求等確定生產(chǎn)類型、切削加工方法、工藝路線的擬定； ② 進(jìn)行工藝分析， 確定毛坯類型和制造方法； ③ 對(duì)某道加工工序的夾具進(jìn)行設(shè)計(jì)并繪制夾具裝配圖和主要零件圖； ④鞏固我們大學(xué)里所學(xué)的知識(shí)，也是對(duì)所學(xué)知識(shí)色綜合性的檢驗(yàn)； ⑤加強(qiáng)我們查閱資料的能力，熟悉有關(guān)資料；樹立正確的設(shè)計(jì)思想，掌握設(shè)計(jì)方法，培養(yǎng)我們的實(shí)際工作能力； ⑥ 通過(guò)對(duì)銑刀頭座體的機(jī)械制造工藝設(shè)計(jì)，使我們?cè)跈C(jī)械制造工藝規(guī)程設(shè)計(jì)，工藝 方案論證，機(jī)械加工余量計(jì)算，工藝尺寸的確定，編寫技術(shù)文件及查閱技術(shù)文獻(xiàn)等各個(gè)方面都受到了一次綜合性的訓(xùn)練。 擬采取的研究方法、技術(shù)路線、實(shí)驗(yàn)方案及可行性分析 研究方法：在導(dǎo)師的指導(dǎo)下進(jìn)行，并且實(shí)地考察，觀察工廠銑床的工作流程以及結(jié)構(gòu)， 回頭進(jìn)行分析總結(jié)。 技術(shù)路線：詢問(wèn)導(dǎo)師以及工廠車間等地的操作員具體對(duì)銑床的操作流程。 實(shí)驗(yàn)方案：就地考察，搜尋資料，導(dǎo)師提供，整理資料，完成實(shí)驗(yàn)。 可行性分析：按照此流程分析，此次實(shí)驗(yàn)可以逐步完成。 研究計(jì)劃及預(yù)期成果 研究計(jì)劃： 2012年10月12日-2012年12月25日：按照任務(wù)書要求查閱論文相關(guān)參考資料，填寫畢業(yè)設(shè)計(jì)開題報(bào)告書。 2013年1月11日-2013年3月5日：填寫畢業(yè)實(shí)習(xí)報(bào)告。 2013年3月8日-2013年3月14日：按照要求修改畢業(yè)設(shè)計(jì)開題報(bào)告。 2013年3月15日-2013年3月21日：學(xué)習(xí)并翻譯一篇與畢業(yè)設(shè)計(jì)相關(guān)的英文材料。 2013年3月22日-2013年4月11日：抄畫零件圖。 2013年4月12日-2013年4月25日：鏜夾具以及鉆夾具設(shè)計(jì)。 2013年4月26日-2013年5月21日：畢業(yè)論文撰寫和修改工作。 預(yù)期成果： 1 對(duì)國(guó)內(nèi)工程機(jī)械有更深刻的了解。 2 對(duì)鉆銑床工作過(guò)程要有掌握。 3 廣泛了解工程機(jī)械的研發(fā)、制造和使用過(guò)程。 4 能夠根據(jù)市場(chǎng)的需求，參與開發(fā)出相應(yīng)的產(chǎn)品。 5 能夠熟練使用各種工具書籍。 6 能夠掌握典型零件的加工工藝。 特色或創(chuàng)新之處 設(shè)計(jì)出合理且簡(jiǎn)便的夾具； 設(shè)計(jì)出合理的工藝路線。 已具備的條件和尚需解決的問(wèn)題 ① 方案思路已經(jīng)非常明確，已經(jīng)具備鏜夾具以及鉆夾具的相關(guān)知識(shí)。 ② 有關(guān)夾具的定位設(shè)計(jì)還有待改進(jìn)。 5 指導(dǎo)教師意見 指導(dǎo)教師簽名： 年 月 日 教研室（學(xué)科組、研究所）意見 教研室主任簽名： 年 月 日 系意見 主管領(lǐng)導(dǎo)簽名： 年 月 日 英文原文 Numerical control technology and equipping development trend and countermeasure Equip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and getting more basic most equipment. Marx has ever said "the differences of different economic times, do not lie in what is produced, and lie in how to produce, produce with some means of labor ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position. Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing, processing, transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Technology of the sensor; (6)Software engineering ,etc. Development trend of a numerical control technology The application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equipping the development trend to see, there is the following several respect [1- ] in its main research focus. 1 A high-speed, high finish machining technology and new trend equipped The efficiency, quality are subjavanufacturing technology. High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it as the centre in the 21st century and study one of the directions in international production engineering. In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equipping the demand which has proposed high-speed, high precise and high flexibility. According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the high-speed machining center makes up. HyperMach lathe of U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 120000r/mm and 1g. In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machining center from 3～5μm, rise to 1～1.5μm, and ultraprecision machining accuracy is it enter nanometer grade to begin already (0.01μm). In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . In order to realize high-speed, high finish machining, if the part of function related to it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further . 1.2 Link and process and compound to process the fast development of the lathe in 5 axes Adopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged, the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds. At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5). At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle, make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly. 1.3 Become the main trend of systematic development of contemporary numerical control intelligently, openly, networkedly. The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc.. Produce the existing problem for the industrialization of solving the traditional numerical control system sealing and numerical control application software. A lot of countries carry on research to the open numerical control system at present, such as NGC of U.S.A. (The Next Generation Work-Station/Machine Control), OSACA of European Community (Open System Architecture for Control within Automation Systems), OSEC (Open System Environment for Controller) of Japan, ONC (Open Numerical Control System) of China, etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unified operation platform, face the lathe producer and end user, through changing, increasing or cutting out the structure target(numerical control function), form the serration, and can use users specially conveniently and the technical know-how is integrated in the control system, realize the open numerical control system of different variety , different grade fast, form leading brand products with distinct distinction. System structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software development ,etc. are the core of present research. The networked numerical control equipment is a new light spot of the fair of the internationally famous lathe in the past two years. Meeting production line , manufacture system , demand for the information integration of manufacturing company networkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make too. Some domestic and international famous numerical control lathes and systematic manufacturing companies of numerical control have all introduced relevant new concepts and protons of a machine in the past two years, if in EMO2001 exhibition, " Cyber Production Center " that the company exhibits of mountain rugged campstool gram in Japan (Mazak) (intellectual central production control unit, abbreviated as CPC); The lathe company of Japanese big Wei (Okuma ) exhibits " IT plaza " (the information technology square , is abbreviated as IT square ); Open Manufacturing Environment that the company exhibits of German Siemens (Siemens ) (open the manufacturing environment, abbreviated as OME),etc., have reflected numerical control machine tooling to the development trend of networked direction. 1.4 Pay attention to the new technical standard, normal setting-up 1.4.1 Design the norm of developing about the numerical control system As noted previously, there are better common ability, flexibility, adaptability, expanding in the open numerical control system, such countries as U.S.A. ,European Community and Japan ,etc. implement the strategic development plan one after another , carry on the research and formulation of the systematic norm (OMAC , OSACA , OSEC ) of numerical control of the open system structure, 3 biggest economies in the world have carried on the formulation that nearly the same science planned and standardized in a short time, have indicated a new arrival of period of change of numerical control technology. Our country started the research and formulation of standardizing the frame of ONC numerical control system of China too in 2000. 1.4.2 About the numerical control standard The numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all because of ISO6983 standard, namely adopt G, M code describes how processes, its essential characteristic faces the processing course, obviously, he can't meet high-speed development of modern numerical control technology's needs more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 (STEP-NC) in the world, its purpose is to offer a kind of neutral mechanism not depending on the concrete system, can describe the unified data model in cycle of whole life of the products, thus realize the whole manufacture process, standardization of and even each industrial field product information. The appearance of STEP-NC may be a revolution of the technological field of the numerical control, on the development and even the whole manufacturing industry of numerical control technology, will exert a far-reaching influence. First of all, STEP-NC puts forward a kind of brand-new manufacture idea, in the traditional manufacture idea, NC processes the procedures to all concentrate on individual computer. Under the new standard, NC procedure can be dispersed on Internet, this is exactly a direction of open , networked development of numerical control technology. Secondly, STEP-NC numerical control system can also reduce and process the drawing (about 75%), process the procedure to work out the time (about 35%) and process the time (about 50%) greatly. At present, American-European countries pay much attention to the research of STEP-NC, Europe initiates IMS plan (1999.1.1-2001.12.3) of STEP-NC. 20 CAD/CAM/CAPP/CNC users, manufacturers and academic organizations from Europe and Japan participated in this plan. STEP Tools Company of U.S.A. is a developer of the data interchange software of manufacturing industry in the global range, he has already developed the super model (Super Model ) which accuses of information exchange of machine tooling by counting, its goal is to describe all processing courses with the unified norm. Such new data interchange form has already been verified in allocating the SIEMENS, FIDIA and European OSACA-NC numerical control at present. 2 pairs of basic estimations of technology and industry development of numerical control of our country The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During "Sixth Five-Year Plan Period" , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", namely introduce technology, digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is and during the "Ninth Five-Year Plan Period" on the later stage