A7V型液壓泵缸體殼體零件機(jī)械加工工藝及夾具設(shè)計(jì)【銑上端面、鉆左側(cè)面Φ12階梯孔兩套夾具優(yōu)秀課程畢業(yè)設(shè)計(jì)含9張CAD圖紙+帶工藝過(guò)程、工序卡】-jjsj12

A7V型液壓泵缸體殼體零件機(jī)械加工工藝及夾具設(shè)計(jì)【銑上端面、鉆左側(cè)面Φ12階梯孔兩套夾具】【含9張圖紙】

 摘　　要

通過(guò)對(duì)殼體零件的加工工藝路線的確定，該零件的加工以底面作為基準(zhǔn)是合適的，本加工工藝方案滿(mǎn)足粗基準(zhǔn)選擇的基本要求及精基準(zhǔn)選擇的四項(xiàng)原則。本夾具為專(zhuān)用夾具，該夾具的特點(diǎn)是針對(duì)性強(qiáng)、結(jié)構(gòu)緊湊、操作簡(jiǎn)便、生產(chǎn)率高。在本次設(shè)計(jì)中，夾具的設(shè)計(jì)滿(mǎn)足機(jī)床夾具總體方案設(shè)計(jì)的基本要求，充分保證零件加工質(zhì)量，具有較高的生產(chǎn)效率和較低的制造成本以及具有良好的結(jié)構(gòu)工藝性。本次畢業(yè)設(shè)計(jì)的主要內(nèi)容是機(jī)械加工工藝規(guī)程編制和兩道工序?qū)Ｓ脢A具設(shè)計(jì)。綜合運(yùn)用機(jī)械制造技術(shù)基礎(chǔ)和其它課程的基本理論和方法，為了能夠完成殼體零件機(jī)械加工工藝及鉆床、銑床夾具的設(shè)計(jì)任務(wù)，綜合運(yùn)用所學(xué)的知識(shí)，應(yīng)用正確的設(shè)計(jì)方法，制訂了殼體零件的機(jī)械加工工藝規(guī)程。結(jié)合工藝設(shè)計(jì)內(nèi)容，熟練應(yīng)用工藝計(jì)算方法，對(duì)相關(guān)工藝內(nèi)容進(jìn)行了正確的分析設(shè)計(jì)和計(jì)算，如切削力、切削功率、切削速度、工藝參數(shù)、定位誤差、夾緊力等。

關(guān)鍵詞：機(jī)械加工  工藝規(guī)程  專(zhuān)用夾具  殼體

Abstract

Through the determination of the processing route of the shell part, the processing of the part is suitable as the reference. The processing plan satisfies the basic requirements of the rough reference selection and the four principles of the fine reference selection. The fixture is a special fixture, the fixture is characterized by strong, compact structure, easy operation, high productivity. In this design, the design of the fixture to meet the overall requirements of the overall design of machine tool fixture, and fully guarantee the quality of parts processing, with high production efficiency and lower manufacturing costs and has a good structural process. The main content of this graduation design is the preparation of mechanical processing procedures and two procedures for fixture design. In order to be able to complete the machining process of shell parts and the design task of drilling machine and milling machine fixture, we should use the knowledge of the method and apply the correct design method, and formulate the shell. The basic theory and method of mechanical manufacturing technology and other courses are used synthetically. Part of the mechanical processing procedures. Combined with the process design content, skilled application of process calculation method, the relevant process content of the correct analysis and design and calculation, such as cutting force, cutting power, cutting speed, process parameters, positioning error, clamping force.

Key Words: Mechanical processing  process specifications  special fixture  shell

目　　錄

摘　　要 I

Abstract II

第1章　緒論 1

第2章　零件的機(jī)械加工工藝規(guī)程設(shè)計(jì) 2

2.1　殼體零件的工藝分析 2

2.1.1　零件的作用 2

2.1.2　零件的工藝分析 2

2.2　零件的生產(chǎn)綱領(lǐng) 3

2.3　選擇毛坯 3

2.4　設(shè)計(jì)毛坯圖 3

2.5　機(jī)械加工工藝路線的制訂 5

2.5.1　選擇定位基準(zhǔn) 5

2.5.2　加工方法 5

2.5.3　制訂工藝路線 7

2.5.4　加工工藝過(guò)程的分析 9

2.5.5　選擇加工設(shè)備與工藝裝備 9

2.5.6　確定切削用量及基本時(shí)間 10

第3章 鉆左側(cè)面Φ12階梯孔夾具的設(shè)計(jì) 20

3.1　確定設(shè)計(jì)任務(wù)、明確加工要求 20

3.2　定位方案的確定 20

3.3　夾緊機(jī)構(gòu)的設(shè)計(jì) 20

3.4　夾具體的設(shè)計(jì) 20

3.5　夾具與機(jī)床連接元件的選擇 21

3.6　夾具的使用說(shuō)明 21

3.7　夾具的結(jié)構(gòu)特點(diǎn) 21

第4章　銑上端面夾具設(shè)計(jì) 22

4.1　指出存在的問(wèn)題 22

4.2　夾具設(shè)計(jì) 22

4.2.1　夾具體設(shè)計(jì) 22

4.2.2　定位基準(zhǔn)的選擇 22

4.2.3　定位方案和元件設(shè)計(jì) 22

4.2.4　夾緊機(jī)構(gòu)的設(shè)計(jì) 23

4.2.5　定位誤差的計(jì)算 23

4.2.6　對(duì)刀裝置設(shè)計(jì) 25

4.2.7　確定夾具體結(jié)構(gòu)尺寸和總體結(jié)構(gòu) 25

結(jié)　　論 27

致　　謝 28

參考文獻(xiàn) 29

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3dljt.stp

A7V型泵缸體殼體零件機(jī)械加工工藝及夾具設(shè)計(jì)【銑上端面、鉆左側(cè)面Φ12階梯孔兩套夾具】說(shuō)明書(shū)正文.docm

CAXA圖紙

任務(wù)書(shū).docx

副本【不要請(qǐng)刪除】.zip

聲明.doc

殼體零件a2.dwg

工作周志.doc

工序卡片.doc

工序卡片11份.doc

成績(jī)單.doc

文件清單.txt

文獻(xiàn)綜述.doc

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鉆左側(cè)面Φ12階梯孔夾具體a1.dwg

鉆左側(cè)面Φ12階梯孔夾具裝配圖a1.dwg

鉆左側(cè)面Φ12階梯孔非標(biāo)夾具零件圖心軸.dwg

鉆左側(cè)面Φ12階梯孔非標(biāo)夾具零件圖鉆模板a2.dwg

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銑上端面非標(biāo)夾具零件圖立柱a4.dwg