3347 乳化液泵設(shè)計(jì),乳化,設(shè)計(jì) I摘要在當(dāng)今的生產(chǎn)技術(shù)領(lǐng)域內(nèi)，廣泛應(yīng)用著乳化液泵，它與乳化液箱組成乳化液泵站，是井下綜合采煤工作面支護(hù)設(shè)備的動力源泉，煤礦井下支護(hù)作業(yè)“外注式單體液壓支柱”及“液壓支架”的專用小型推移式注液設(shè)備。該泵具有體積小、重量輕、操作簡便、移動靈活、工作平穩(wěn)可靠和高效節(jié)能安全的特點(diǎn)，尤其空間狹小的坑道口，掘進(jìn)頭，低煤層等地段，更是一般大型泵站無法替代的產(chǎn)品。此次設(shè)計(jì)乳化液泵主要是因?yàn)樗诿旱V工業(yè)上有主要的應(yīng)用。在此次設(shè)計(jì)中，首先選用往復(fù)泵采用了對比的方法進(jìn)行總體方案的設(shè)計(jì)，確定泵的型式，選用曲軸連桿機(jī)構(gòu)為傳動方式的結(jié)構(gòu)型式，將曲線運(yùn)動轉(zhuǎn)變?yōu)橹本€運(yùn)動?？傮w方案確定以后通過液力計(jì)算對液力端型式進(jìn)行選擇，根據(jù)流體力學(xué)及流體機(jī)械對傳動端的結(jié)構(gòu)型式進(jìn)行選擇。選出電機(jī)的型號考慮到給定的設(shè)計(jì)參數(shù)通過計(jì)算確定泵的主要結(jié)構(gòu)尺寸及參數(shù)。再通過設(shè)計(jì)計(jì)算進(jìn)行液力端主要部件液缸體的設(shè)計(jì)及校核，傳動端的主要部件減速機(jī)構(gòu)、曲軸、連桿的設(shè)計(jì)及校核，經(jīng)過校核計(jì)算，最終設(shè)計(jì)合理。關(guān)鍵詞：柱塞 流量 往復(fù)泵 曲柄 連桿IIAbstractIn the nowadays field of the technique of the production,extensive use the pump of the emulsification,it integrate with the emulsification liquid make up of emulsification pumping station.It is the bottom of a well synthetical excavate coal working face timbering facility's power headspring,it is also the appropriative minitype process injecting liquid equipment which uses coal mine bottom of a well timbering work “ in the manner of qutside injecting monocase hydraulic pressure underpinning” and “hydraulic pressure bracket”.The pump have many traits eg: small volume、light weight、manipulate simple and convenient、moving agility 、work placidity and credibility、 high efficiency、 saving energy sources , safety and so on.Especially in narrowness roomage's sap ostium、 grub entrance、low coal seam region and so on,it is also the bigness pumping station cannot instead. In this about design the pump of the emulsification,the importance of the reason is that it has extensive use at the coal mine industry.oncoming design, in the first place, choosing to and fro pump adopting the contrast method go along collectivity project design, confirm the pump' type, chooseing the crank connects pole orgnization's transmission fashion configuration style. Hadorwould the curve sport transform the beeline sport .After the collectivity project design, get across liquid mechanics calculate choosing fluid force end configuration style .Bases hydrodynamics and hydro- mechanism chooseing the transmission end configuration style.Vote in IIIelectromotor's type considering the giving design parameter overpass counting confirm the pump mostly configuration dimension and parameter,after the parameter making certain basis power electing electromotor's type.Afterwards passing reckon design for the fluid force end important part liquefy urnbody go along designing and validating ,transmission end's important parts eg: decelerate organization、crank and connects pole's designing and validating, come by the validate accounting ,at last testify the design is feasible.Key words:The pillar fills flux to and fro pump crank connects poleIV目錄摘要...................................................ⅠAbstract...............................................Ⅱ第一章 緒論1.1 選題的意義......................................11.2 乳化液的用途....................................11.3 設(shè)計(jì)的理論基礎(chǔ)研究的內(nèi)容及方法..................11.4 乳化液泵的發(fā)展?fàn)顩r及趨勢........................2第二章 總體方案的確定...................................42.1 泵型的選擇及特點(diǎn)............................... 42.1.1 機(jī)動泵及其共同特點(diǎn).........................42.1.2 直接作用泵及其特點(diǎn)........................52.1.3 手動泵及其特點(diǎn).............................62.1.4 柱塞泵及其特點(diǎn).............................62.1.5 隔膜泵及其特點(diǎn).............................72.1.6 臥式泵及其共同特點(diǎn).........................72.1.7 立式泵及其共同特點(diǎn).........................82.2 液力端結(jié)構(gòu)型式選擇...............................82.3 傳動端結(jié)構(gòu)型式選擇...............................9第三章 泵的主要結(jié)構(gòu)參數(shù)的選擇與確定....................113.1 泵的主要尺寸參數(shù)的確定..........................113.1.1 給定設(shè)計(jì)參數(shù)..............................113.1.2 柱塞直徑和行程的確定......................123.2 原動機(jī)的選擇...................................163.2.1 原動機(jī)功率的選擇與確定....................163.2.2 電動機(jī)的選擇..............................17第四章 主要零部件的設(shè)計(jì)...............................194.1 液力端主要零部件的設(shè)計(jì)..........................19V4.1.1 液缸體壁厚的確定及強(qiáng)度校核.................204.2 傳動端主要零部件的設(shè)計(jì)..........................214.2.1 機(jī)體的組成及設(shè)計(jì)...........................214.2.2 曲軸設(shè)計(jì).................................281.曲軸的結(jié)構(gòu)特點(diǎn)和選擇....................282.曲軸結(jié)構(gòu)設(shè)計(jì)............................303.曲軸受力分析............................344.曲軸外力計(jì)算............................345.曲軸強(qiáng)度校核............................414.2.3 連桿設(shè)計(jì)............................ .....461.連桿結(jié)構(gòu)型式特點(diǎn)........................462.連桿的結(jié)構(gòu)設(shè)計(jì)..........................483.連桿強(qiáng)度和穩(wěn)定性校核....................524.2.4 柱塞及其密封..............................54第 5 章 泵使用說明書.................................... 58 5.1 結(jié)構(gòu)說明.........................................585.1.1 箱體傳動部件...............................585.1.2 泵的液壓部分...............................595.1.3 自動卸載原理...............................595.1.4 泵的維修和保養(yǎng).............................60結(jié)論..................................................63致謝..................................................64參考文獻(xiàn)...............................................65附錄 1..................................................68附錄 2 .................................................72VI目錄第一章 緒論................ ............................11.1.選題的意義 .......................................11.2 乳化液泵的用途 ...................................11.3 設(shè)計(jì)的理論基礎(chǔ)研究的內(nèi)容及方法 ...................1第二章 總體方案的確定.......... ........................4２.１泵型的選擇及特點(diǎn) ................................42.1.1 機(jī)動泵及其共同特點(diǎn) ..........................42.1.2 直接作用泵及其特點(diǎn) ..........................52.1.3 手動泵及其特點(diǎn) ..............................62.1.4 柱塞泵及其特點(diǎn) ..............................62.1.5 隔膜泵及其特點(diǎn) .............................72.1.6 臥式泵及其共同特點(diǎn) ..........................72.1.7 立式泵及其共同特點(diǎn) .........................82.2 液力端結(jié)構(gòu)型式選擇 ...............................82.3 傳動端結(jié)構(gòu)型式選擇 ...............................9第三章 泵的主要結(jié)構(gòu)參數(shù)的選擇與確定.....................113.1 泵的主要尺寸參數(shù)的確定 ..........................113.1.1 給定設(shè)計(jì)參數(shù) ...............................113.1.2 柱塞直徑和行程的確定 .......................123.2 電動機(jī)的選擇 ....................................163.2.1 原動機(jī)功率的選擇與確定 .....................163.2.2 電動機(jī)的選擇 ...............................17第四章 主要零部件的設(shè)計(jì). ...............................19VII4.1 液力端主要零部件的設(shè)計(jì) ..........................194.1.1 液缸體壁厚的確定及強(qiáng)度校核 .................204.2 傳動端主要零部件的設(shè)計(jì) ..........................214.2.1 機(jī)體的組成及設(shè)計(jì) ...........................214.2.2 曲軸設(shè)計(jì) ...................................284.2.3 連桿設(shè)計(jì) ...................................464.2.4 柱塞及其密封 ...............................54第 5 章 泵使用說明書.....................................585.1 結(jié)構(gòu)說明 ........................................585.1.1 箱體傳動部件 ...............................585.1.2.泵的液壓部分 ..............................595.1.3 自動卸載原理 ...............................595.1.4 泵的維修和保養(yǎng) .............................60結(jié)論................................................... 63致謝................................................... 64參考文獻(xiàn)............................................... 65附錄 1 ..................................................68附錄 2 ..................................................72