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工業(yè)型煤成型機(jī)的設(shè)計(jì)
摘要
本論文描述了GDC955/45對(duì)輥成型機(jī)的設(shè)計(jì)和計(jì)算過(guò)程，并對(duì)關(guān)鍵部位進(jìn)行了分析和研究。
工業(yè)對(duì)輥成型機(jī)是一種應(yīng)用到型煤生產(chǎn)中的關(guān)鍵設(shè)備，屬于工程機(jī)械。對(duì)輥成型機(jī)是由壓輥、軸承、給料系統(tǒng)、承壓支架、減速器（傳動(dòng)裝置）、潤(rùn)滑系統(tǒng)、等機(jī)構(gòu)組成。與傳統(tǒng)低速重載、剛性不足的老式減速器相比，它具有體積小、重量輕、成本低廉等優(yōu)點(diǎn)。
對(duì)輥組件直接關(guān)系到型煤煤球的成球質(zhì)量，工業(yè)型煤是一種廣泛應(yīng)用到冶金、制造化肥、電廠等工業(yè)領(lǐng)域、對(duì)節(jié)能、環(huán)保都具有重要意義的清潔、高效的新型燃料。本設(shè)計(jì)在對(duì)輥輥輪與對(duì)輥軸之間采用脹套無(wú)鍵連接技術(shù)，兩對(duì)對(duì)輥輥輪之間必須具有良好的對(duì)中性，否則會(huì)影響成型質(zhì)量。采用脹套無(wú)鍵連接的優(yōu)點(diǎn)是可以方便的松開脹套對(duì)輥輪進(jìn)行調(diào)整，保證型煤的成球率。
在給料系統(tǒng)中，本裝置采用了螺旋強(qiáng)迫加料裝置，采用此裝置可滿足對(duì)輥成型機(jī)對(duì)加料速度，加料壓力及物料密度的匹配要求大大提高了型煤的成球強(qiáng)度。
本設(shè)計(jì)機(jī)架采用螺桿連接結(jié)構(gòu)，此種機(jī)架制作簡(jiǎn)便，而且承載能力強(qiáng)，拆裝方便，基本滿足大型對(duì)輥成型機(jī)的工作要求。
關(guān)鍵詞：對(duì)輥成型機(jī)；工業(yè)型煤；螺旋加料；液壓加載
ABSTRACT
The process of the design and calculations GDC955/45 roll-type forming machine is described, and the crucial units are analyzed and investigated.
Industry roll-type forming machine is a crucial device applied to the manufacturing of shape-coal. It’s a kind of engineering machine. Roll-type machine consists of units such as pressing rolls, bearing, feeding system, bearing beam ,three-staged velocity-reduction gearbox (transmission system), lubricating system, and hydraulic pressing system, etc .compared conventional forming machine ,with heavy-burden and inadequate rigidity, it is of small-volume,;low-weight and low-cost.
Double rolls have a direct relation to the forming-quality of shape-coal. Industry shape-coal is a new-type of clean ,effective fuel which is widely applied to various industry field such as metallurgical industry ,manufacturing industry chemical fertilizer, calcium carbide and has a vital significance to energys-aving and environment-protection business.
Design in the paper uses expanded–casing and no-key connecting technology and it must be guaranteed that it must be of good centering character-
istic betwween ball groves of the two rolls. Otherwise the forming quality will be
seriously affected. Use expanded-casing and no-key connecting technology, rolls can can be conveniently adjusted by loosning expanded-casing to ensure the forming rate of shape coal.
In the feeding system, the frequency conversion-timinghelix feeding equipment is adopted in the system which can satisfy the requriements of speed of filing the press of the feeding and the match of the material. So ,it can also improve the intensity of the figuration of the briquette.
Design of structure uses construction of pressing rolls which can be easily removed or easily altered. This kind of structure is of simple-make and bear heavy loads. Hence,the working requirements os large scale roll-type forming maching are satisfied.
Keywords: roll-rype forming machine; industry shape-coal; thefrequency conversion-timing helix feeding system; hydraulic loading .
目 錄
第１章 總述…………………………………………………...1
1.1 對(duì)輥成型機(jī)的工作原理 1
1.2 影響型煤成型的因素 3
1.2.1 粉煤粒度、給配對(duì)粉煤成型的影響 3
1.2.2 原料混合后的均勻性與攪拌時(shí)間的影響 4
1.2.3 成型的壓力 4
1.2.4 成型過(guò)程中水分含量的影響 5
1.2.5 壓輥的直徑和寬度 6
1.2.6 兩個(gè)壓輥的間距 6
1.2.7 壓輥的轉(zhuǎn)速 6
1.3型輪主要參數(shù)設(shè)計(jì)理論 6
1.3.1 最大壓強(qiáng) 7
1.3.2 兩棍輪的間隙 7
1.3.3 棍輪直徑 8
1.3.4 生產(chǎn)能力計(jì)算 8
1.3.5 功率的計(jì)算 8
1.4高壓對(duì)輥成型機(jī)的設(shè)計(jì)及其新進(jìn)展 9
1.4.1 壓輥 9
1.4.2 壓輥的支撐裝置 10
1.4.3 給料系統(tǒng) 11
1.4.4 承壓支架 13
1.4.5 驅(qū)動(dòng)齒輪系 14
1.4.6 潤(rùn)滑 14
1.4.7 液壓施壓系統(tǒng) 14
第２章對(duì)輥成型機(jī)的設(shè)計(jì)過(guò)程...........................................................................15
2.1 確定傳動(dòng)方案 15
2.2 總體設(shè)計(jì) 16
2.2.1 已知主要參數(shù) 16
2.2.2 確定輥?zhàn)拥某叽鐓?shù) 17
2.2.3 總壓力計(jì)算 18
2.2.4 輥?zhàn)拥尿?qū)動(dòng)力矩計(jì)算 19
2.2.5 主電機(jī)功率計(jì)算 19
2.3 非標(biāo)準(zhǔn)同步減速器的設(shè)計(jì) 20
2.3.1 傳動(dòng)比的分配 20
2.3.2 帶傳動(dòng)設(shè)計(jì) 21
2.4 同步減速器設(shè)計(jì) 24
2.4.1 減速器的設(shè)計(jì)要求 24
2.4.2 各級(jí)傳動(dòng)參數(shù)計(jì)算 25
2.4.3 I級(jí)傳動(dòng)輪齒副設(shè)計(jì)計(jì)算 26
2.4.4 Ⅱ級(jí)傳動(dòng)輪齒副設(shè)計(jì)計(jì)算 31
2.4.5 Ⅲ級(jí)傳動(dòng)輪齒副設(shè)計(jì)計(jì)算 37
2.4.6 減速器輸入軸的設(shè)計(jì)和校核 41
2.4.7 減速器輸出軸的設(shè)計(jì)和校核 50
2.4.8 型輥軸的結(jié)構(gòu)設(shè)計(jì) 60
2.4.9 軸的強(qiáng)度校核 61
第３章成型機(jī)其他部分的設(shè)計(jì)………………………………………………...66
3.1型板材料的選擇 66
3.2液力加載系統(tǒng)分析 67
3.2.1 液力加載系統(tǒng)的特征 67
3.2.2 液力加載系統(tǒng)原理 67
3.2.3 液力支撐油缸 68
3.2.4 力加載系統(tǒng)受力動(dòng)態(tài)分析 69
3.3關(guān)鍵部位設(shè)計(jì) 71
參考文獻(xiàn)…………………………………………………………………………………...72
翻譯部分………………………………………………………………………...74
致謝……………………………………………………………………………...85