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I 摘 要 塑料注射模具主要用來成型熱塑性塑料制品 但近年來越來越廣泛地用于 成型熱固性塑料制品 設(shè)計注射模具時 既要考慮塑料熔體流動行為等塑料加工工藝要求方面的 問題 又要考慮模具制造裝配等模具結(jié)構(gòu)方面的問題 歸納起來大致有以下幾 個方面 1 了解塑料熔體的流動行為 考慮塑料在流道和型腔各處流動的阻力 流動速度 校驗最大流動長度 根據(jù)塑料在模具內(nèi)流動方向 即充模順序 考 慮塑料在模具內(nèi)重新熔合和模腔內(nèi)原有空氣導(dǎo)出的問題 2 考慮冷卻過程中塑料收縮及補縮問題 3 通過模具設(shè)計來控制塑料在模具內(nèi)結(jié)晶 取向和改善制品的內(nèi)應(yīng)力 4 進澆點和分型面的選擇問題 5 制件的橫向分型抽芯及頂出的問題 6 模具的冷卻或加熱問題 7 模具有關(guān)尺寸與所有注射機的關(guān)系 包括與注射機的最大注射量 鎖 模力 裝模部分的尺寸等的關(guān)系 8 模具總體結(jié)構(gòu)和零件形狀要簡單合理 模具應(yīng)具有適當(dāng)?shù)木?光潔 度 強度和剛度 易于制造和裝配 以上這些問題 并非孤立存在 而是相互影響的 應(yīng)綜合加以考慮 關(guān)鍵詞 型芯 型腔 澆口 澆注系統(tǒng) 脫模機構(gòu) II ABSTRACT Plastic injection mold is mainly used to molding thermoplastic plastics but in recent years more and more widely used for thermosetting plastic molding products Design of injection mould should not only consider the plastic melt flow behavior and other plastic processing technical requirements problems such as manufacturing and assembly of the die is to consider the mould structure roughly classified into the following several aspects 1 to understand the plastic melt flow behavior considering plastic throughout the runner and cavity flow resistance flow velocity flow check maximum length According to the plastic flow in mould that is the molding order considering the plastic in the mold to the fusion and cavity within the original air export problem 2 considering the cooling process of plastic shrinkage and feeding problems 3 through the mould design to control the plastic in the mold of crystallization orientation and internal stress of improved products 4 into the pour point and parting surface selection problem 5 parts of horizontal parting core pulling and ejection 6 the mould cooling or heating problem 7 all mold size and the relationship between the injection machine including the maximum number of injection and injection machine clamping force the size of the mould parts etc 8 mould overall structure and the shape of parts is simple and reasonable the mould should have appropriate precision smoothness strength and stiffness easy to manufacture and assembly Above these problems does not exist in isolation but influence each other should be integrated into consideration Keywords core cavity gate gating system and demoulding mechanism