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Lesson31 the roles of engineers in manufacturing 第三十一課 工程師在機(jī)械制造業(yè)中的作用 Many engineers have as their function the designing of products that are to be brought into reality through the processing or fabrication of materials .In this capacity they are a key factor in the material selection-manufacturing procedure .A design engineer ,better than any other person ,should know what he or she wants a design to accomplish .He knows what assumptions he has made about service loads and requirements ,what service environment the product must withstand ,and what appearance he wants the final product to have .In order to meet these requirements he must select and specify the material(s) to be used .In most cases ,in order to utilize the material and to enable the product to have the desired form ,he knows that certain manufacturing processes will have to be employed .In many instances ,the selection of a specific material may dictate what processing must be used .At the same time ,when certain processes are to be used ,the design may have to be modified in order for the process to be utilized effectively and economically .Certain dimensional tolerances can dictate the processing .In any case ,in the sequence of converting the design into reality ,such decisions must be made by someone .In most instances they can be made most effectively at the design stage ,by the designer if he has a reasonably adequate knowledge concerning materials and manufacturing processes .Otherwise ,decisions may be made that will detract from the effectiveness of the product ,or the product may be needlessly costly .It is thus apparent that design engineers are a vital factor in the manufacturing process ,and it is indeed a blessing to the company if they can design for producibility—that is ,for efficient production . 許多工程師的職責(zé)是進(jìn)行產(chǎn)品設(shè)計(jì),而產(chǎn)品是通過(guò)對(duì)材料的加工制造而生產(chǎn)出來(lái)的。設(shè)計(jì)工程師在材料選擇--制造方法等方面起著關(guān)鍵的作用。一個(gè)設(shè)計(jì)工程師應(yīng)該比其他的人更清楚地知道他的設(shè)計(jì)需要達(dá)到什么目的。他知道他對(duì)使用荷載和使用要求所做的假設(shè),產(chǎn)品的使用環(huán)境,產(chǎn)品應(yīng)該具有的外觀形貌。為了滿足這些要求,他必須選擇和規(guī)定,所使用的材料。通常,為了利用材料并使產(chǎn)品具有所期望的形狀,設(shè)計(jì)工程師知道應(yīng)該采用哪些制造方法。在許多情況下,選擇了某種特定材料就可能意味著已經(jīng)確定了某種必須采用的加工方法d同時(shí),當(dāng)決定采用某種加工方法后,很可能需要對(duì)設(shè)計(jì)進(jìn)行修改,以使這種加工方法能夠被有效而經(jīng)濟(jì)地應(yīng)用。某些尺寸公差可以決定產(chǎn)品的加工方法。總之,在將設(shè)計(jì)轉(zhuǎn)變?yōu)楫a(chǎn)品的過(guò)程中,必須有人做出這些決定。在大多數(shù)情況下,如果設(shè)計(jì)人員在材料和加工方法方面具有足夠的知識(shí),他會(huì)在設(shè)計(jì)階段做出最為合理的決定。否則,做出的決定可能會(huì)降低產(chǎn)品的性能,或者使產(chǎn)品變得過(guò)于昂貴。顯然,設(shè)計(jì)工程師是制造過(guò)程中的關(guān)鍵人物,如果他們能夠進(jìn)行面向生產(chǎn)(即可以進(jìn)行高效率生產(chǎn))的設(shè)計(jì),就會(huì)給公司帶來(lái)效益。 Manufacturing engineers select and coordinate specific processes and equipment to be used ,or supervise and manage their use .Some design special tooling that is used so that standard machines can be utilized in producing specific products .These engineers must have a broad knowledge of machine and process capabilities and of materials ,so that desired operations can be done effectively and efficiently without overloading or damaging machines and without adversely affecting the materials being processed .These manufacturing engineers also play an important role in manufacturing . 制造工程師們選擇和調(diào)整所采用的加工方法和設(shè)備,或者監(jiān)督和管理這些加工方法和設(shè)備的使用。一些工程師進(jìn)行專用工藝裝備的設(shè)計(jì),以使通用機(jī)床能夠被用來(lái)生產(chǎn)特定的產(chǎn)品。這些工程師們?cè)跈C(jī)床、工藝能力和材料方面必須具有廣泛的知識(shí),以使機(jī)器在沒(méi)有過(guò)載和損壞,而且對(duì)被加工材料沒(méi)有不良影響的情況下,更為有效地完成所需要的加工工序。這些制造工程師們?cè)谥圃鞓I(yè)中也起到重要作用。 A relatively small group of engineers design the machines and equipment used in manufacturing .They obviously are design engineers and ,relative to their products ,they have the same concerns of the interrelationship of design ,materials ,and manufacturing processes .However ,they have an even greater concern regarding the properties of the materials that their machines are going to process and the interreaction of the materials and the machines . 少數(shù)工程師們?cè)O(shè)計(jì)在制造業(yè)中使用的機(jī)床和設(shè)備。顯然,他們是設(shè)計(jì)工程師。而且對(duì)于他們的產(chǎn)品而言,他們同樣關(guān)心設(shè)計(jì)、材料和制造方法之間的相互關(guān)系。然而,他們更多地關(guān)心他們所設(shè)計(jì)的機(jī)床將要加工的材料的性能和機(jī)床與材料之間的相互作用。 Still another group of engineers—the materials engineers—devote their major efforts toward developing new and better materials .They ,too ,must be concerned with how these materials can be processed and with the effects the processing will have on the properties of the materials . 還有另外一些工程師一一材料工程師,他們致力于研制新型的和更好的材料,他們也應(yīng)該關(guān)心這些材料的加工方法和加工對(duì)材料性能的影響。 Although their roles may be quite different ,it is apparent that a large proportion of engineers must concern themselves with the interrelationship between materials and manufacturing processes . 盡管工程師們所起的作用可能會(huì)有很大差別,但是,大部分工程師們都必須考慮材料與制造工藝之間的相互關(guān)系。 Low-cost manufacturing does not just happen .There is a close and interdependent relationship between the design of a product ,selection of materials ,selection of processes and equipment ,and tooling selection and design .Each of these steps must be carefully considered ,planned ,and coordinated before manufacturing starts .This lead time ,particularly for complicated products ,may take months ,even years ,and the expenditure of large amount of money may be involved .Typically ,the lead time for a completely new model of an automobile is about 2 years ,for a modern aircraft it may be 4 years . 低成本制造并不是自動(dòng)產(chǎn)生的。在產(chǎn)品設(shè)計(jì)、材料選擇、加工方法和設(shè)備的選擇,工藝裝備選擇和設(shè)汁之間都有著非常密切的相互依賴關(guān)系。這些步驟中的每一個(gè)都必須在開(kāi)始制造前仔細(xì)地加以考慮、規(guī)劃和協(xié)調(diào)。這種從產(chǎn)品設(shè)計(jì)到實(shí)際生產(chǎn)的準(zhǔn)備工作,特別是對(duì)于復(fù)雜產(chǎn)品,可能需要數(shù)月甚至數(shù)年的時(shí)間,并且可能花費(fèi)很多錢。典型的例子有,對(duì)于一種全新的汽車,從設(shè)計(jì)到投產(chǎn)所需要的時(shí)間大約為2年,而一種現(xiàn)代化飛機(jī)則可能需要4年。 With the advent of computers and machines that can be controlled by either tapes made by computers or by the computers themselves ,we are entering a new era of production planning .The integration of the design function and the manufacturing function through the computer is called CAD/CAM(computer aided design/computer aided manufacturing) .The design is used to determine the manufacturing process planning and the programming information for the manufacturing processes themselves .Detailed drawings can also be made from the central data base used for the design and manufacture ,and programs can be generated to make the parts as needs .In addition ,extensive computer aided testing and inspection(CATI) of the manufactured parts is taking place .There is no doubt that this trend will continue at ever-accelerating rates as computers become cheaper and smarter . 隨著計(jì)算機(jī)和由計(jì)算機(jī)產(chǎn)生的紙帶與由計(jì)算機(jī)本身控制的機(jī)器的出現(xiàn),我們進(jìn)人了一個(gè)生產(chǎn)計(jì)劃的新時(shí)代。采用計(jì)算機(jī)將產(chǎn)品的設(shè)計(jì)功能與制造功能集成,被稱為“D/CAM(計(jì)算機(jī)輔助設(shè)計(jì)/計(jì)算機(jī)輔助制造)。這種設(shè)計(jì)被用來(lái)制定加工工藝規(guī)程和提供加工過(guò)程本身的編程信息?？梢愿鶕?jù)供設(shè)計(jì)與制造用的中心數(shù)據(jù)庫(kù)內(nèi)的信息繪制零件圖,需要時(shí)可以生成加工這些零件時(shí)所使用的程序。此外,對(duì)加工后零件的計(jì)算機(jī)輔助試驗(yàn)與檢測(cè)也得到了廣泛的應(yīng)用。隨著計(jì)算機(jī)價(jià)格的降低和性能的提高,這種趨勢(shì)將毫無(wú)疑問(wèn)地得到不斷加速的發(fā)展。